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Lead Engineer - AVA

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Responsibilities & Key Deliverables
Develop and manage vehicle weight attributes—including kerb weight, gross vehicle weight (GVW), and axle loads—throughout the product development lifecycle.
  • Collaborate with design and packaging teams to monitor and control weight targets at both system and component levels.
  • Collect and organize benchmark data for vehicle and system-level weights, along with relevant specifications, using standardized templates.
  • Perform foundational data analyses such as footprint analysis, trend identification, and regression analysis to support weight target setting.
  • Establish correlations between vehicle performance and weight, and apply these insights to define and refine weight targets.
  • Facilitate weight review workshops with Centers of Excellence (CoEs) to achieve consensus and formal sign-off on weight targets.
  • Regularly release updated system weights, weight distribution data, and center of gravity (CoG) reports to CoE teams.
  • Compile system-level CoG data and calculate overall vehicle CoG and Static Stability Factor (SSF).
  • Estimate CoG based on vehicle architecture parameters and conduct sensitivity analyses to assess design impacts.
  • Lead CFMEA (Concept Failure Mode and Effects Analysis) and CVP (Concept Validation Plan) workshops with CoEs for new vehicle concepts.
  • Identify relevant performance domains and associated DVPs (Design Verification Plans), and establish system-performance relationships.
  • Assess mule vehicle requirements and evaluate risks associated with new design concepts.
  • Support trade-off studies to balance weight, cost, and performance, enabling informed engineering decisions.
  • Compile engineering targets across various performance domains and manage the approval process for the target book.
  • Capture lessons learned from previous projects related to vehicle weight and performance, ensuring their integration into current and future programs.
  • Develop and validate system-level 1D simulation models using tools such as GT-SUITE, AMESIM, and COMSOL, defining objectives, parameterizing performance targets, modeling system-function relationships, applying constraints, and verifying results
Experience
5-8 years of relevant experience
Industry Preferred
Qualifications
General Requirements
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