Qureos Mentor

Kirloskar Oil Engines Limited

<div>
 
 
 Manager - Process Engineer (ME - Toolroom)
 
 
 
 
 Experience:
 
 10&ndash;15 Years
 
 
 
 Education:
 
 Bachelor's or Master's Degree in
 
 Electrical, Electronics, or Mechanical
 
 Engineering.
 
 
 
 
 
 This is a
 
 strategic leadership role
 
 responsible for driving operational excellence, capital planning, and process innovation across the Engine and Genset manufacturing value chain. The Manager will be the primary driver for implementing next-generation assembly tools and lean manufacturing practices.
 
 
 
 
 
 
 Key Accountabilities
 
 
 <ul>
 <li>
 
 Process Strategy &amp; Implementation:
 
 </li>
 <li>
 
 Establish best practices
 
 for new assembly tools, fixtures, and facility layouts using market research.
 </li>
 <li>
 
 Manage all process planning, design, and monitoring
 
 activities to optimize production flow.
 </li>
 <li>
 
 Plan and execute effective Layout changes,
 
 including the design of storage and material handling to promote
 
 Lean manufacturing
 
 .
 </li>
 <li>
 
 Financial &amp; Resource Management:
 
 </li>
 <li>
 Prepare and execute
 
 CAPEX and Revenue budgets
 
 and calculate
 
 Capacity and Manpower
 
 requirements based on Annual Operating Plans (AOPs).
 </li>
 <li>
 Execute
 
 Make and Buy decisions
 
 and manage Engineering Change processes.
 </li>
 <li>
 
 Quality &amp; Improvement (PQCS):
 
 </li>
 <li>
 Drive
 
 Process Change Management
 
 for continual improvement in
 
 Productivity, Quality, Cost, and Safety
 
 .
 </li>
 <li>
 
 Identify and lead projects
 
 for productivity improvement, cost reduction, and quality enhancement.
 </li>
 <li>
 Review, analyze, and implement actions to address
 
 non-conformance, customer complaints, and line rejections
 
 .
 </li>
 <li>
 
 Cross-Functional Leadership:
 
 </li>
 <li>
 
 Coordinate with CFT
 
 (Cross-Functional Teams) for
 
 Proto Execution
 
 of new engines and support root cause analysis for customer complaints.
 </li>
 <li>
 Collaborate with teams (
 
 Quality, Maintenance, CRE/AE
 
 ) to design and implement
 
 smart manufacturing
 
 solutions (e.g., low-cost automation, Poka-Yoke).
 </li>
 </ul>
 
 
 
 
 
 Essential Expertise
 
 
 <ul>
 <li>
 
 Manufacturing Systems:
 
 Deep knowledge of
 
 ISO/TS, APQP, PPAP, PFMEA, Kaizen, 5S
 
 , and
 
 Lean manufacturing practices
 
 .
 </li>
 <li>
 
 Product Knowledge:
 
 Expert knowledge of the full
 
 Assembly, Testing, Painting, and Packing process
 
 for Engines and Gensets.
 </li>
 <li>
 
 Automation &amp; Digital:
 
 Strong practical knowledge of
 
 firmware, electrical circuits, PLCs, ECUs, and GCU
 
 related software, alongside
 
 testing software
 
 and
 
 AutoCAD
 
 .
 </li>
 <li>
 
 Design &amp; Analysis:
 
 Proficiency in
 
 GD&amp;T
 
 ,
 
 Drawing reading
 
 ,
 
 Motion Study
 
 ,
 
 Capacity Planning
 
 , and
 
 Cycle Time Calculation
 
 .
 </li>
 <li>
 
 Testing &amp; Troubleshooting:
 
 Expertise in
 
 CRDI engine synchronization
 
 and troubleshooting, including
 
 Performance testing
 
 for new product development and knowledge of regulatory tests (
 
 ARAI, COP
 
 ).
 </li>
 </ul>
 
 
</div>

Process Engineer/ Manager - ME - Toolroom

<div><div>Location:
Pune
</div><div>Experience:
15 to 20 year(s)
</div><div>Job Description:
<div><ul><li>Leading Powergen application engineering teams for either of segment (ULHP/LHP or MHP or HHP or SPL Projects)</li><li>
Responsible for end to end platform / project delivery, which includes Mechanical design (Cooling , Intake , Exhaust , Base frame , Coupling , Canopy) , Electrical design (Main alternator selection , Panel , Wiring harness and etc) , Controls system selection such as GCU and etc</li><li>
This roles also requires to liason between segment sales / marketing team &amp; GOEM for new projects and current project</li><li>
Need to build strong relationship with CFT such as PMO , SCM , Manufacturing , Quality to ensure on time execution of projects</li><li>
Need to lead the project within engineering , such as ensuring internal project alignment between base engine , NVH , Analysis and testing</li><li>
Should be capable of leading team of 10 to 15</li><li>
Mange segment budget such as capex and revenue</li></ul></div></div></div><div></div>

Power Generation Corporate

<div>
 
 
 Title: Engineer (ME - Toolroom)
 
 
 
 Experience level : 1 to 3 years
 
 
 
 Core Responsibilities:
 
 
 <ul>
 <li>
 Execute
 
 Proto engine Assembly, Testing, Painting and Packing Process
 
 .
 </li>
 <li>
 Establish
 
 Facility/Process for new or modified engines
 
 .
 </li>
 <li>
 Conduct Proto trails and execute
 
 Engine proto assembly
 
 as per plan.
 </li>
 <li>
 Prepare and update
 
 process documents/work instruction, tool lists
 
 .
 </li>
 <li>
 Establish new
 
 fastening tools and assembly fixtures
 
 .
 </li>
 <li>
 Conduct
 
 time, motion, and work study
 
 .
 </li>
 <li>
 Execute
 
 Process change management
 
 for continual improvement through Productivity, Quality, Cost, and Safety.
 </li>
 <li>
 Update programs for new
 
 Electrical fastening tools
 
 and
 
 Testing cycles
 
 in respective software.
 </li>
 <li>
 Execute Process improvement and Quality improvement by implementation of different levels of
 
 Poka-Yoke
 
 ,
 
 Low cost automations
 
 , and
 
 work standardization
 
 .
 </li>
 </ul>
 
 
 
 
 
 Essential Skills &amp; Knowledge
 
 
 
 
 Must have Knowledge of following
 
 
 <ul>
 <li>
 Assembly, Testing, Painting and Packing process, preferably in the Engine industry.
 </li>
 <li>
 Tightening techniques and fastening tools.
 </li>
 <li>
 Motion study, capacity planning &amp; Cycle time calculation.
 </li>
 <li>
 Process and costing.
 </li>
 <li>
 Technical Drawing &amp; Standards:
 </li>
 <li>
 Component and assembly drawing.
 </li>
 <li>
 GD&amp;T (Geometric Dimensioning and Tolerancing) and Drawing reading.
 </li>
 <li>
 Engine terminology and their measurement methods.
 </li>
 </ul>
 
 
 In Quality &amp; Management Systems:
 
 
 <ul>
 <li>
 Knowledge of systems like ISO/TS, Kaizen, 5S, and lean manufacturing practices.
 </li>
 <li>
 Software &amp; Equipment:
 </li>
 <li>
 Testing software and drafting (AutoCAD) software.
 </li>
 <li>
 Material handling systems and equipment.
 </li>
 </ul>
 
 
 Soft Skills:
 
 
 <ul>
 <li>
 Proactive, innovative, team player
 </li>
 </ul>
 
 
</div>

Engineer ME-Toolroom

<div>
 <ul>
 <li>
 Diploma or Graduate Mechanical Engineer with 7+ years of relevant experience.
 </li>
 <li>
 Should have a strong knowledge of all the mechanical components found in machines such as Turning, Vertical Machining Centres (VMC), Horizontal Machining Centres (HMC), and Grinding machines.
 </li>
 <li>
 In addition, a strong working knowledge of machine hydraulic and pneumatic systems is essential.
 </li>
 <li>
 Ability to read technical drawings and schematics diagrams.
 </li>
 <li>
 Review &amp; Monitor performance of the line/section.
 </li>
 <li>
 Establish job priorities and time frames for personal reporting to him.
 </li>
 <li>
 Minimize the Breakdown loss on machine/equipment in respective area by breakdown analysis. Maintain machine history cards.
 </li>
 <li>
 Plan and execute Planned, Preventive, and Predicative Maintenance Activities for machines and equipment&rsquo;s.
 </li>
 <li>
 Implementation of IMS Objectives, Targets &amp; Programmes.
 </li>
 </ul>
</div>

Senior Engineer Plant Maintenance - Crankcase

<div>
 <ul>
 <li>
 Review &amp; Monitor performance of the line/section.
 </li>
 <li>
 Establish job priorities and time frames for personal reporting to him.
 </li>
 <li>
 Prepare AOP budget with GL &amp; get approval for his line/section.
 </li>
 <li>
 Monitor, co-ordinate &amp; control the activities of personnel reporting to him.
 </li>
 <li>
 Establish &amp; Review KRA of personnel reporting to him.
 </li>
 <li>
 Exercise the administrative controls as per Personnel department guidelines.
 </li>
 <li>
 Minimize the Breakdown loss on machine/equipment in respective area by breakdown analysis.
 </li>
 <li>
 Support to Project / ME dept. for Machine shifting and erection activity.
 </li>
 <li>
 Prepare critical spare parts list.
 </li>
 <li>
 Carry out calibration activity and AMC services as per plan.
 </li>
 <li>
 Attend machines under breakdown. Maintain machine history cards.
 </li>
 <li>
 Establish, review &amp; monitor Machine Spare Management System &amp; maintenance expenses, oil management system within line/section.
 </li>
 <li>
 Plan and execute Planned, Preventive, and Predicative Maintenance Activities for machines and equipment&rsquo;s.
 </li>
 <li>
 Timely update &amp; get approval for QMS/EMS document.
 </li>
 <li>
 Implementation of IMS Objectives, Targets &amp; Programmes &amp; get approval from UL.
 </li>
 <li>
 Participate to Investigate root cause of various incident (Accident, Near miss, repetitive, Major, costly Break-down) Investigate Accidents with support from the Safety Officer.
 </li>
 <li>
 Prepare ,review &amp; update status of Corrective &amp; Preventive actions, implementation of actions generated through various IMS audits, Incident Investigations repetitive, Major, costly Break-down, .
 </li>
 <li>
 Strive to maintain zero breakdown and continual improvements.
 </li>
 </ul>
</div>

Deputy Manager (MG3) - Plant Maintenance Department