Qureos Mentor

UltraTech Cement

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 Job Purpose
 
 
 
 To supervise mining operations and assist in staffing, to achieve of targeted production and desired quality as per plant requirement. Coordinate with contractors for deployment of their machinery to achieve production. Ensure safety of man &amp; machinery and develop the mine as per mining plan.
 
 
 
 Job Context &amp; Major Challenges
 
 
 
 
 Job Context &amp; Major Challenges
 
 
 
 Nathdwara Cement Plant was commissioned with the manufacturing capacity of 4.8 MTPA and clinker capacity of 4.81 MTPA. The first unit was installed in 1997 and second unit was installed in 2007. Grinding Unit, Neem ka Thana was commissioned in 2007.
 
 
 Limestone requirement of the plant is 4.5 MTPA. To meet the limestone requirement, limestone mines are spread over 724.7 Ha having deposits sufficient for around 50 years. Limestone crusher including wobblers having capacity of 1000 TPH, located inside the plant. Material is transported from mines to plant through dumpers.
 
 
 The Unit has three captive thermal power plants of 24 MW &amp; 2X23 MW i.e. a total of 70 MW. WHRS of 23 MW and Solar Plant is also there.
 
 
 The Cement &amp; Power Plant is located at strategic location on Highway Cement is more than requirement and 40% manpower is Land Sellers who got job in consideration of Land. The skill &amp; competencies are very less. The attitude towards work and job is not very appreciating.
 
 
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 Quality Management :
 
 
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 Maintain critical parameters like SiO2, Al2O3 &amp; Fe2O3 to plan judicious blending with limestone.
 
 
 Deployed machinery as per quality requirements
 
 
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 Contractual Transportation :
 
 
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 Despite aeging fleet, ensure roadworthiness and checking of contractors vehicles at the start of every shift before entering in mines as per Mines Safety standard checklist with 100% PPE Compliance.
 
 
 
 Key Result Areas
 
 
 
 
 KRA (Accountabilities) (Max 1325 Characters)
 
 
 Supporting Actions (Max 1325 Characters)
 
 
 
 KRA1 Production &amp; Development
 
 
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 Supervision of mining activities as per statute
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 Excute plan by deploying sufficient men &amp; machinery.
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 Ensure Optimum utilization of all HEMM and transportation equipments to maintain efficiency.
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 Ensure maintenance of Haul roads, In pit floor area for smooth operation.
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 Responsible for supervising activities of Mine Foreman , mining mates, WB employees &amp; contractor&rsquo;s workmen.
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 Preparation of area for Surface Miner by deploying dozer
 
 
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 KRA2 Quality &amp; Planning
 
 
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 Execute quality plan in consultation with Geologist.
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 Feed material as per blend plan with clay to meet plant requirements.
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 Ensure placement of Surface miner and wheel Loader as per Quality planning.
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 Implement corrective action on deviation w.r.t. quality, quantity and efficiency.
 
 
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 KRA3 Safety
 
 
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 Guide staff &amp; ensure implementation of activities in line with Mines Safety Standards and procedure.
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 Ensure safety of all men and machine in every shift by taking rounds (to identify &amp; correct unsafe act / condition) at all working location in shift.
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 Engagement in Department meetings / SAM / GRT meetings /site round at shop floor.
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 Timely submission of SO, Near miss and compliance to safety training.
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 Take timely action to ensure 100% PCM implementation.
 
 
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 KRA4 Statutory Compliance
 
 
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 Ensure actions as per conditions of
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 HEMM permission
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 Safety Management Plan
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 EC Conditions
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 Preparation &amp; submission of all statutory returns without any deviations such as Monthly, Quarterly &amp; Annual including contractor&rsquo;s returns.
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 Coordinate &amp; comply for IME / PME of all workmen
 
 
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 KRA5 System Implementation
 
 
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 Engagement in tool box talk meeting at every shift start &amp; MCM
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 Participation in Kaizen/Suggestion/OPL and motivating Staff/workmen for continual improvement.
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 Preparation of DPR report, MIS, M2 and M4 Notification in SAP on shift basis.
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 Responsible to update QCDIP &amp; LCM
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Engineer/Sr Engineer/Assistant Manager-Mines Operation (Drilling & Blasting)

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 Location : Jebel Ali, Dubai UAE
 
 
 Designation : Chemist
 
 
 Qualification : BSc (Chemical Engineering)
 
 
 Experience: 5 Years experience
 
 
 
 
 
 Key Responsibilities :
 
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 Conduct analysis of raw materials and finished products.
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 Maintain all records related to product quality.
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 Monitor and ensure quality functions are carried out on a daily basis.
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 Handle all WCM (World Class Manufacturing) activities.
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Chemist

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 Job Purpose
 
 
 
 
 This position is for SH Civil - Sarlanagar Cement Works, Sedam Karnataka
 
 
 
 
 Assistant Manager/ Deputy Manager/ Manager
 
 
 
 To plan, organize, co-ordinate &amp; monitor all civil capex jobs &amp; maintenance jobs in Plant / Township / Mines / desalination plant, Horticulture activities entire plant and Township External roads &amp; in addition Rural development, liaising with local villagers, Water harvesting, control water consumption Township. Water arrangement &amp; Modifications in budgeted cost, within time frame to meet the desired improvements and satisfaction of employees &amp; their families.
 
 
 
 KRA1:
 
 Business Delivery to Planning, Monitoring and tracking of budget for Civil &amp; Horticulture maintenance activities within budgeted cost, in colony with ensuring Quality of Civil Jobs, by using of minimum adequate Qty of spare and stores for civil maintenance and Horticulture activities, providing of essential services entire plant, increase survival rate of plantation during the summer.
 
 
 To develop gardens and green belt area within budget.
 
 
 
 KRA2:
 
 Civil maintenance:
 
 
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 Plan &amp; coordinate timely all the civil maintenance activities to keep the structures. Buildings, roads in good and healthy conditions in plant and colony. Organize action on emergency requirement in plant. Get the requirement identified.
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 Organize &amp; arrange resources.
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 Work order preparation.
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 Coordinate engineering &amp; approval from consultant.
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 Prepare estimates.
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 Plan and organize execution of work.
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 Inspect quality of work.
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 Monitor, progress &amp; status of the jobs.
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 Railway Track maintenance, Structure stability &amp; Budget Planning related jobs.
 
 
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 KRA3:
 
 Civil Capex Jobs:
 
 
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 Plan, coordinate &amp; timely execution of Capex jobs within budget allocated to meet the business objective.
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 Coordinate with civil Designer, Consultant for design &amp; approval.
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 Scheduling &amp; prioritization of activities.
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 Organize implementation activities.
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 Inspect regularly for quality checks.
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 Monitor &amp; progress.
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 Modify schedule as per priorities/revised targets.
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 Monitor the resources provided &amp; required by contractor Organize for additional resources required.
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 Organize for work in any Measurement &amp; Bill passing.
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 Coordinate with user departments.
 
 
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 KRA5:
 
 Cost control:
 
 
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 Monitor &amp; control all the cost of civil project &amp; maintenance activities to avoid cost over runs. Monitor actual expenditure with budget.
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 Develop cost effective designs.
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 Control of manpower &amp; over time.
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 Use of items from surplus inventory.
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 Monitor wastages.
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 Monitor quality to avoid repetition of job. Plan use of machineries effectively. Use of spill/waste cement in work Use steel scraps.
 
 
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 Qualification: B. E or B.Tech in Civil Engineering
 
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Assistant Manager/ Deputy Manager/ Manager -Civil - Sarlanagar Cement Works, Sedam Karnataka

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 Key Result Areas
 
 
 
 Supporting Actions
 
 
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 Accountability:Production &amp; Quality:
 
 
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 Monitoring raw Mill optimization for process operating conditions to achieve the targeted Production, Power &amp; Quality.
 
 
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 Check operation parameters of all equipments in the beginning of the shift.
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 Identify abnormalities if any Inform PF process and site attendants for corrective actions
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 Continuously monitor process parameters of raw mill and Register operational parameters of raw mill in log book as per the specified timelines with remarks if any
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 Check quality parameters for operation of raw mill.
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 Inform PF/ SH for any major abnormality / breakdown
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 Perform Corrective action as per instructions of SH (Process) / HOD (process)
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 Coordinate with all service departments &amp; communicate plan problems if any for corrective actions.
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 Record shift wise production and quality of raw mill and Inform SH / HOD (Process) for production at the end of the shift
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 Preparing daily production report and filled up in SAP.
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 Cost Optimiasation and Control:
 
 
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 Process expenses to
 
 
 operate in budgeted norms and
 
 
 implementation of improvement
 
 
 actions for cost optimization.
 
 
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 Sp.Power consumption To avoid Idle running of the circuit,
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 Optimizing operation
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 Reducing breakdown by early detection of abnormalities
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 Improvements &amp; Continuous improvement:
 
 
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 Assist the SH for studying areas of improvement, implementation of improvement actions for optimisation of process.
 
 
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 Increasing output rate
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 Reduction in breakdown, Process trend analysis, Field visit and observation, Reducing abnormalities.
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 Identification of source of leakage and ensure corrective action.
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 Conduct other studies as per requirement , compile data and analyse data
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 Eexcution on recommend actions required take corrective action.
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 Process Maintenance Jobs:
 
 
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 Implementation of various process
 
 
 maintenance jobs in coordination with other maintenance department to improve equipment availability
 
 
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 During mill maintenance /shutdown VRM internal inspection, separator inspection, any material accumulation, hot gas chamber, damper calibration, roller position calibration.
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 Jointley with concern deparment take equipment trial after shutdown.
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 Indent / Issue the material and Coordinate with Contractor
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 Implementation &amp; execution of procedures incase of new process equipment/products installation.
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 Check availability of standby equipments and take noload trials of standby equiments.
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 Changeover when required &amp; take maintenance of problematic equipment. Execute PM work order
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 System implementation:
 
 
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 (Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition &amp; quality standards)
 
 
 Execution of counter measures recommended during inter-departmental observation.
 
 
 Tracking on pollution control equipments ( ESP and Bag Filter )
 
 
 Practices. -5S activities
 
 
 Monitor &amp; ensure effective working of pollution control equipment like ESP, Bag Filters &amp; co-ordinate with service department for optimum operation of the equipment.
 
 
 To implement improvement project to reduce repetitive problems/breakdown or losses.
 
 
 Timely submission of Kaizen, OPL, Good to fine, suggestion on system
 
 
 Developing and sustaining Model area in respective sections
 
 
 100% active participation in respective KFA &amp; GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programmes down the level team
 
 
 To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
 
 
 Implementation of critical spares &amp; consumable SOP without any defilement
 
 
 Identify &amp; arrange rectification of leakage points/unsafe points along with monitor &amp; take corrective action for emission levels.
 
 
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 SHE (Safety, Health &amp; Environment) along with Sustainability initiatives
 
 
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 Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
 
 
 Educating team about &ldquo;I know my job&rdquo;, &ldquo;I know the hazards associated with my job and I applied control measures&rdquo; &amp; &ldquo;I escalate to my senior&rdquo; among manpower deployed in sections/department manpower including peer, WB &amp; CL manpower
 
 
 Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
 
 
 To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
 
 
 Active participation in safety training, safety sub committees, standard champions meeting and any safety event
 
 
 Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
 
 
 Adhering of all safety precautions on the site and off the site
 
 
 Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.
 
 
 Education Qualification-Diploma in Cement technology, Bachelor of Technology in (Chemical).
 
 
 Age-30 Years
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PF Process (CRO & Raw Mill)

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UltraTech Cement

ABOUT_COMPANY

Engineer/Sr Engineer/Assistant Manager-Mines Operation (Drilling & Blasting)

Chemist

Assistant Manager/ Deputy Manager/ Manager -Civil - Sarlanagar Cement Works, Sedam Karnataka

PF Process (CRO & Raw Mill)