Job Description
Title:
Heat Treat Operator
Department:
Casting
Type:
Full-Time
Other:
Casting Manager
Reports to:
Casting Supervisor
Status:
Non-Exempt
Salary Range:
Per Wage Scale
Direct reports
N/A
Astemo Rock Spring, Inc. was established in 2000 and supplies aluminum knuckles to Honda and Subaru. We are located in Rock Spring, GA, and operate on 3 shifts with 400 employees. We have three main manufacturing departments, Casting, Machining, and Press Assembly. We are part of Astemo, inc. with 90,000 employees worldwide.
Tasks and Responsibilities:
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Perform one or more of the following operations in the manufacturing of an aluminum knuckle for automobiles:
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Operation of Heat Treat equipment for multiple production lines; maintaining equipment check sheets, and maintain C.O.P. in work area
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After initial training, associate will be cross trained in more than one step of the process.
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Use tools such as file, air sander, air chisel, air blow wand, broom, dustpan and squeegee.
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Physical effort moving lightweight materials.
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Know and maintain production quantities & quality.
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Check quality of products and parts to be used for production.
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Other tasks as assigned.
When accomplishing tasks, remember to work toward meeting overall company goals established which include, OSHA safety compliance, ISO 14001 Environmental Compliance, Ethical & Legal compliance, Customer Quality, Production to Plan, and Delivery Performance
Safety & Environmental:
- Promotes a safety-first attitude and provides safe work environment by obtaining knowledge and then following all required OSHA regulations which may or may not include: Personal Protective Equipment, LOTO, Crane, Powered Lifts, Machine Guarding, Chemicals, Fall Protection, Fire Protection, Incident reporting, Respirator, Hearing conservation, Confined Spaces, and others
Quality:
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Collaborate with the Casting Supervisor and Quality Assurance teams to ensure that equipment maintenance within the Casting department meets quality standards, maintaining product integrity.
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Follow quality control processes and procedures to maintain product quality and adherence to specifications.
Delivery:
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Collaborate with the Casting Supervisor to prioritize and complete maintenance tasks within the Casting department, ensuring the smooth flow of production.
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Coordinate Production schedules to minimize disruption to production activities, contributing to on-time delivery of cast parts
Productivity:
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Identify opportunities for productivity improvements within the casting process, collaborating with the Casting Supervisor to implement measures that increase efficiency and optimize resource utilization.
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Strive for continuous improvement in productivity metrics, taking proactive steps to enhance equipment performance
Reporting:
- Provide daily updates to the Casting Supervisor on work progress, equipment performance, production targets, and key performance metrics within the Casting department.
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Collaborate with the Casting Supervisor to gather and analyze data for reporting purposes, ensuring accuracy and relevance.
Preferred Skills:
- Ability to work with others in a team environment.
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Able and willing to follow work instructions.
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Good problem-solving abilities
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Excellent communication skills, able to build friendly work relationships.
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Familiar with manufacturing concepts, practices and procedures
Minimum Experienced Preferred:
- High school diploma or equivalent.
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Adaptability and flexibility to meet changing priorities and responsibilities.
- Proficiency in safety regulations, quality control processes specific to the Casting department.
Key Metrics Responsibility:
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Monitor key performance metrics related to casting processes, including equipment uptime, and overall equipment efficiency (OEE).
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Analyze and interpret data to identify areas for improvement and drive performance optimization, working towards achieving key performance targets.
Physical Demands:
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While performing the duties of this job, the employee is regularly required to stand 8 hrs; to use hands and fingers; handle or feel objects, tools or controls; walk; reach with hands and arms; talk and/or hear; and withstand heated area.
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Requires repetitive lifting (>700 each shift) of weights up to 15 pounds and occasional lifting of up to 40 pounds.