Controls Tech

Controls & Maintenance Technician – Manufacturing

Are you passionate about solving complex technical problems and improving the reliability of manufacturing equipment? Lexington Manufacturing is seeking a Controls & Maintenance Technician to build, design, maintain, and improve control systems and production equipment while supporting a safe, efficient, and high‑performing manufacturing environment.

This role combines advanced controls expertise, hands‑on maintenance, and preventive maintenance responsibilities, making it ideal for someone who enjoys both technical depth and operational variety.

About the Role

The Controls & Maintenance Technician builds and designs new control systems to improve the function, safety, and reliability of production equipment. This position performs a wide range of maintenance duties requiring a high degree of technical skill and independent problem‑solving.

Responsibilities include installation, maintenance, troubleshooting, and repair of production machinery, electrical and control systems, and building maintenance systems. The role also supports continuous improvement initiatives and ensures compliance with safety, quality, and documentation standards.

Essential Duties & Responsibilities
Maintenance
Perform advanced maintenance and troubleshooting on production equipment and machinery
Diagnose and resolve electrical and mechanical malfunctions, including dismantling equipment as needed
Clean, adjust, repair, or replace defective components and test equipment for proper operation
Respond to emergency callouts and assist with all equipment as necessary
Controls, Installation & Troubleshooting
Design, build, and improve machine control and safety systems to enhance reliability and performance
Document all new or updated control systems, including manuals and schematics
Maintain current PLC and HMI program backups
Perform PLC, RTU, HMI, VFD, ladder logic, and relay logic programming and troubleshooting
Perform basic CNC programming and troubleshooting
Install, program, inspect, and adjust electrical, mechanical, and instrumentation systems
Ensure equipment operates within established guidelines and update documentation to current revision levels
Ensure CMMS inventory and asset records remain accurate and current
Initiate and complete accurate work orders
Serve as liaison with manufacturers, contractors, and vendors
Ensure all systems comply with the National Electrical Code and applicable regulations
Identify job‑site hazards and strictly adhere to safety standards
Organize work assignments and manage priorities effectively
Building Maintenance
Perform building maintenance including plumbing, mechanical, and electrical repairs
Support dust collector systems, roofing issues, remodeling projects, and equipment/furniture installation
Perform general facility upkeep including lighting, filters, belts, and structural components
Preventive Maintenance
Perform scheduled preventive maintenance and inspections on:
Production and CNC machinery
Forklifts, cranes, dust collectors, heating and A/C systems
Hand tools, extension cords, alarms, exit lights, sprinkler systems, and fire extinguishers
Ensure equipment reliability and extended service life through proactive maintenance
Additional Responsibilities
Operate forklifts to move materials, machines, or equipment
Handle, transport, and store hazardous materials (paint, lubricants, cleaners, oils, gas)
Follow all company safety policies, work instructions, quality standards, and documentation requirements
Maintain transactional accuracy for material movement and production scheduling systems
Contribute ideas for continuous improvement of products, processes, and standards
Minimum & Preferred Qualifications
Education
2‑year technical degree and/or 5+ years of relevant experience, or an equivalent combination
Experience & Skills
Manufacturing maintenance experience strongly preferred
Experience with:
Electrical, mechanical, pneumatic, and hydraulic systems
PLCs, HMIs, VFDs, CNC machines
Machining, welding, plumbing, and general building maintenance
Ability to troubleshoot 110V, 208V, and 480V single‑ and three‑phase circuits
Ability to read and interpret manuals, mechanical blueprints, and electrical/pneumatic schematics
Proficient with hand tools, power tools, and precision measuring devices
Technology
Proficient in Microsoft Office
Comfortable working with CMMS and other manufacturing software systems
Physical Requirements
Ability to stand, walk, bend, and stretch for 8–12 hours
Ability to perform repetitive movements
Ability to lift up to 40 lbs unassisted on an occasional basis
Working Environment
Manufacturing and warehouse environment with loud noise and dust (hearing and eye protection required)
Exposure to dirty materials and varied hot/cold temperatures
Occasional exposure to heat, humidity, and paint smells
Why Join Us?

At Lexington Manufacturing, you’ll be part of a team that values safety, teamwork, problem‑solving, and continuous improvement. We invest in our people, value technical excellence, and support growth through meaningful work and career opportunities.

Lexington Manufacturing, LLC is an equal opportunity employer. We are committed to creating an inclusive environment for all employees.