Galvanizing Engineer

1. Job Purpose

To oversee and control all chemical processes in the Hot-Dip Galvanizing plant, ensuring the correct preparation of steel surfaces, maintaining bath chemistry, ensuring high-quality zinc coating in accordance with international standards (ASTM A123 / BS EN ISO 1461), and supporting continuous improvement in production efficiency and product quality.

2. Key ResponsibilitiesA. Chemical Process Control

• Monitor, test, and adjust chemical concentrations in all pre-treatment baths (degreasing, pickling, rinsing, fluxing).
• Prepare and replenish chemical solutions as per required concentration levels.
• Maintain zinc bath parameters such as:
• Zinc purity
• Bath temperature
• Dross levels
• Aluminium and iron content

B. Quality Control & Inspection

• Inspect steel surfaces before immersion to ensure proper cleaning and preparation.
• Inspect galvanized products after zinc coating for:
• Coating thickness
• Surface finish
• Adherence
• Absence of defects (runs, bare spots, ash inclusions).
• Conduct daily coating thickness tests using magnetic gauges.
• Ensure production complies with ISO 1461 / ASTM A123 requirements.

C. Safety & Environmental Compliance

• Ensure all chemical handling practices meet HSE requirements.
• Maintain proper storage and disposal of hazardous materials.
• Ensure ventilation, PPE usage, bund walls, and emergency procedures are followed.
• Conduct regular safety audits of chemical areas.

D. Documentation & Reporting

• Maintain daily chemical log sheets for:
• Pickling bath concentration
• Flux density (Baumé)
• Acid/alkali consumption
• Zinc bath chemical analysis
• Prepare weekly and monthly reports for management.
• Update SDS (Safety Data Sheets) and chemical risk assessments.

E. Plant & Process Optimization

• Suggest and implement improvements to reduce chemical consumption and improve product quality.
• Troubleshoot galvanizing defects (e.g., black spots, bare patches, excessive dross).
• Coordinate with maintenance team to ensure tank heaters, burners, pumps, and agitators function properly.

F. Training & Support

• Train operators on chemical handling, titration, and pre-treatment procedures.
• Guide production staff in identifying surface defects and quality issues before galvanizing.

3. Qualifications & Experience

• Bachelor’s Degree in Chemical Engineering, Chemistry, Metallurgy, or related field.
• 3–7 years experience in Hot-Dip Galvanizing industry is preferred.
• Strong knowledge of:
• Steel surface preparation
• Zinc bath chemistry
• Acid management and recovery
• Passivation chemicals
• QA/QC procedures for galvanizing
• Familiar with ISO 1461, ASTM A123, ASTM A153.

4. Skills & CompetenciesTechnical Skills

• Chemical testing (titrations, Baumé, strip tests).
• Understanding of metallurgical reactions.
• Process troubleshooting.
• Zinc bath maintenance.

Soft Skills

• Strong analytical skills.
• Attention to detail.
• Safety-focused mindset.
• Good communication skills.
• Ability to train and supervise staff.

5. Key Performance Indicators (KPIs)

• Reduction in galvanizing defects.
• Chemical consumption vs. production output.
• Compliance with coating thickness standards.
• Zero safety incidents in chemical areas.
• Accuracy of chemical log reports.

Job Types: Full-time, Permanent

Pay: Up to AED6,000.00 per month

Experience:

• Hot-Dip Galvanizing industry: 7 years (Required)

License/Certification:

• Chemical Engineering (Required)