Maintenance Technician

Job Description

Job Title: Maintenance Engineer / Maintenance Technician

Department: Maintenance

Location: Manesar, Sector 6-7, Haryana

Roles & Responsibilities

· Perform routine, preventive, and breakdown maintenance of twin-screw extrusion lines (European & Indian model).

· Handle installation, maintenance, and troubleshooting of gravimetric feeders, auto-feeding systems, and raw material handling units.

· Operate, maintain, and troubleshoot utility equipment including air compressors, chillers, cooling towers, and DG sets.

· Inspect and maintain LT electrical panels, low-voltage applications, cabling, and electrical connections.

· Identify basic machine faults, analyse root causes, and ensure timely repair of mechanical and electrical issues.

· Maintain and operate Twin screw extruders, Gravimetric feeders, kneader machines, moulding machines, and related auxiliary systems.

· Carry out replacement of defective machine parts, wiring, sensors, motors, heaters, gearboxes, and pneumatic components.

· Ensure continuous machine availability by minimizing downtime through proactive monitoring and maintenance planning. (MTBF/MTTR)

· Coordinate with the production team for machine readiness before shift operations.

· Maintain proper records of maintenance activities, spare parts usage, breakdown history, and preventive maintenance schedules.

· Ensure safe working practices, strict PPE usage, and adherence to electrical safety protocols at all times.

· Monitor DG load distribution, compressor pressure levels, cooling water flow, and utility efficiency for smooth operations.

· Support new machine installation, commissioning, and equipment upgrades whenever required.

· Maintain inventory of critical spares, tools, and consumables related to electrical and mechanical maintenance.

· Report abnormalities, repeated faults, and machine behaviour deviations to senior maintenance personnel.

Required Skills & Technical Competencies

· Strong working knowledge of twin-screw extruders, feeders, and polymer compounding equipment.

· Hands-on experience with gravimetric feeders, auto-loader units, Gravimetric feeders, kneaders, and moulding machines.

· Good understanding of electrical systems, low-voltage panels, HT/LT panels, wiring, relays, and industrial electrical safety.

· Ability to diagnose electro-mechanical faults, replace defective parts, and perform preventive maintenance.

· Experience in handling DG sets, compressors, chillers, cooling towers, and utility support systems.

· Familiarity with mechanical systems such as motors, bearings, heaters, pumps, gearboxes, and pneumatic circuits.

· Strong troubleshooting, problem-solving, and analytical skills.

Eligibility Criteria

· Experience Required: 3–8 years of experience in maintenance within the extrusion, polymer compounding, gravimetric feeders.

· Qualification: Diploma in Electrical Engineering or ITI Electrician required.

· Must have hands-on experience with European & Indian model extruders.

· Ability to work independently and manage maintenance responsibilities.

Job Types: Full-time, Permanent

Pay: ₹20,000.00 - ₹30,000.00 per month

Benefits:

• Provident Fund

Work Location: In person