Metallurgist or Chemical/Mechanical Engineer

The Metallurgist is responsible for overseeing metal quality, process control, and material performance within a municipal casting facility. This role ensures that all cast products meet applicable specifications, customer requirements, and quality management standards, including compliance with ISO 9001 principles.

Candidates with a background in Chemical Engineering or Mechanical Engineering will be considered.

Key Responsibilities

1. Metallurgical & Process Control

• Monitor and control melting, alloying, and pouring processes
• Develop and maintain material specifications and standards
• Analyze chemical composition and mechanical properties of castings
• Troubleshoot metallurgical defects (e.g., porosity, inclusions, shrinkage)
• Optimize process parameters for yield, quality, and efficiency

2. Quality Management

• Support and maintain compliance with ISO 9001 Quality Management System
• Develop and maintain procedures, work instructions, and records
• Conduct root cause analysis and corrective/preventive actions (CAPA)
• Participate in internal audits and continuous improvement initiatives
• Ensure traceability of materials and processes

3. Testing & Laboratory Oversight

• Oversee quality testing to include but not limited to:
• Tensile/load testing
• Green sand testing
• Review and interpret metallurgical test data
• Ensure calibration and proper use of lab equipment
• Maintain accurate and compliant test records/product certifications

4. Production Support

• Collaborate with supervisors, leads, and operators to resolve production issues
• Provide technical guidance on casting methods and tooling
• Support new product development, including trials and first articles
• Improve scrap reduction and process stability

5. Safety & Compliance

• Promote a safe working environment and adherence to OSHA and local regulations
• Ensure proper handling of materials, chemicals, and molten metal

Qualifications

Education/Experience

• Bachelor’s degree in Chemical Engineering or Mechanical Engineering or Materials Science
• 2+ years in manufacturing, foundry, or metallurgical environment preferred
• Experience with metal casting processes (iron, steel, or non-ferrous) and/or municipal castings is preferred
• Six Sigma or Lean Manufacturing

Knowledge & Skills

• Understanding of metallurgy and material properties
• Familiarity with foundry processes and sand systems
• Knowledge of quality systems (ISO 9001 preferred)
• Strong problem-solving and analytical skills
• Ability to interpret technical data and specifications
• Effective communication across production and management teams
• Experience with ERP systems (e.g., Odyssey or similar)

Pay: $70,000.00 - $85,000.00 per year

Benefits:

• 401(k)
• 401(k) matching
• AD&D insurance
• Dental insurance
• Employee assistance program
• Health insurance
• Life insurance
• Paid time off
• Professional development assistance
• Vision insurance

Work Location: In person