Plastic Injection Processing Engineer

Omega Tool Inc. is seeking a dedicated Process Engineer to join our team in Menomonee Falls, WI.

About the Role

This is a unique opportunity for a technical plastics professional to work within our plastic injection department (3 presses: 110 to 635 tons). As a leading mold builder, initially, 90% of the job will be focused on new tool trials as we expand our production services. We are looking for a high-energy individual with a desire to achieve high standards of precision manufacturing.

Process Engineer

Job description:

ESSENTIAL FUNCTIONS AND BASIC DUTIES

Responsible for developing and optimizing injection molding processes to ensure high-quality, efficient production of plastic parts. This involves designing and implementing manufacturing processes, overseeing equipment performance, and collaborating with various teams to improve product design and troubleshoot mold-related issues. Must maintain good manufacturing practices including maintaining accurate and timely documentation.

KEY RESPONSIBILITIES

· Develop and Optimize Processes: Establish and implement injection molding processes, including setting up molds, machines, and auxiliary equipment. Define process parameters, optimize cycle times, and improve material flow using methodologies like Lean Manufacturing and Six Sigma.

· Execute Tool Trials: Perform new mold trials, troubleshoot new or existing mold issues, and ensure optimal mold performance and capability.

· Troubleshoot and Improve: Provide timely resolution for product, process, and equipment problems. Identify and implement opportunities to improve efficiency, reduce scrap, and optimize existing processes.

· Ensure Quality: Establish and maintain process control plans, document procedures, and ensure adherence to quality standards.

· Collaborate and Train: Work with design engineers, quality control, and maintenance teams. Provide guidance and training to technicians and operators on best practices for injection molding.

· Maintain Documentation: Maintain accurate and detailed records of mold processes, capabilities, testing, and production runs.

QUALIFICATIONS AND SKILLS:

· Strong written and oral communication skills

· Strong work ethic, attention to detail and a clean, thorough approach to work

· Self-motivated team player who can multitask in a fast-paced environment.

· RJG Injection Mold Training is a significant plus.

· Strong understanding of various thermoplastic resins and their properties

· Good understanding of auxiliary equipment (chiller units, resin dryers, hot runner controllers, blenders, granulators, etc.).

BENEFITS:

· Clean, modern, air-conditioned facilities.

· Top pay in the industry for experienced individuals.

· Flexible workdays start times.

· Health, and dental benefits.

· 401K, and profit sharing.

· Paid vacations. Paid holidays.

· Disability insurance

· Life insurance

· Job Type: Full-time first shift, in person

What You’ll Love About us:

· Family owned and operated since 1954, and it will stay that way !

· Opportunity to work for a world class company with passionate people.

· We are committed to creating a diverse work environment and are proud to be an equal-opportunity employer.

Company Information

Omega Tool Inc. is a premier leader in designing and building molds for the plastic injection industry.

We specialize in medical, personal care, and light industrial markets to provide complete solutions for our customers with high-quality, precision plastic injection molds and production parts. Omega Tool offers complete turnkey solutions with molds, and molding machine shipping worldwide.

At Omega Tool, we invest in our people. Our overall success is largely contributed to our employees’ skills and talents, which have been impactful and essential to the growth of our business. Here, you’ll have the opportunity to test your knowledge and skills and become a critical player within Omega Tool.

Omega Tool’s 10 Commandments

1. Keep customer focus in all we do. --- Solve their problems.

2. Aim to be the best in what we do. --- World class.

3. Employees are our greatest asset. --- Golden rule.

4. Keep company financially sound. --- Improve cash flow.

5. Coordinate goals of management.

6. Stay private. --- Take the long-term view on investments & people.

7. Grow profitably on a world market base.

8. Be an ethical fair company in all we do.

9. Put something back in the system.

10. Have some fun.

Job Type: Full-time

Expected hours: 40 – 50 per week

Benefits:

• 401(k)
• Dental insurance
• Flexible schedule
• Health insurance
• Health savings account
• Paid time off
• Retirement plan
• Vision insurance

Work Location: In person