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Shear International Co. Ltd

&nbsp;Shear International Co. Ltd is looking for a Process Engineer in its Steel Foundry &amp; Iron Casting Project in Jeddah KSA. The Process Engineer is responsible for developing, monitoring, and optimizing manufacturing processes within the steel foundry to ensure consistent production, high-quality castings, and operational efficiency. This role focuses on improving productivity, reducing waste, and supporting defect-free casting through process innovation, documentation, and technical troubleshooting.&nbsp;🛠️ Key Responsibilities:🔧 Process Development &amp; Optimization:<ul><li>Develop and standardize process parameters for each casting operation (molding, melting, pouring, fettling, heat treatment, etc.).</li><li>Analyze and refine foundry processes to improve yield, reduce cycle time, and minimize scrap or rework.</li><li>Implement and monitor process controls to ensure stable and repeatable production.</li></ul>🔍 Troubleshooting &amp; Problem Solving:<ul><li>Investigate process-related issues causing defects or downtime.</li><li>Conduct root cause analysis (RCA) and implement corrective/preventive actions (CAPA).</li><li>Work closely with quality, maintenance, and production teams to resolve technical problems.</li></ul>🧪 Data Collection &amp; Analysis:<ul><li>Monitor production data and KPIs to identify process trends or deviations.</li><li>Use tools such as SPC, FMEA, and Six Sigma methodologies to analyze and improve processes.</li><li>Generate reports to track improvements and highlight cost-saving initiatives.</li></ul>📘 Documentation &amp; Standardization:<ul><li>Create and maintain process documentation such as work instructions, SOPs, and process flow diagrams.</li><li>Ensure compliance with internal quality systems and external regulatory standards.</li></ul>🤝 Collaboration &amp; Support:<ul><li>Support new product development and trial runs by defining optimal process parameters.</li><li>Assist in the commissioning of new equipment or tools and train operators on new procedures.</li><li>Provide technical support to production and maintenance teams.</li></ul>&nbsp;📌 Qualifications &amp; Requirements:<ul><li>Master’s / Bachelor’s degree in Mechanical, Metallurgical, Industrial Engineering or a related field.</li><li>3–6 years of experience in foundry or heavy manufacturing environment.</li><li>Strong knowledge of steel casting processes and equipment.</li><li>Familiarity with Lean Manufacturing, Six Sigma, 5S, and Kaizen principles is a plus.</li><li>Analytical mindset with excellent problem-solving skills.</li><li>Good communication skills and the ability to work cross-functionally.</li><li>Proficient in MS Office and production-related software; experience with ERP systems is a plus.</li></ul>&nbsp;

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Process Engineer

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