Process Engineer, Aerospace

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Process Engineer, Aerospace

Department: Aerospace

Reports to: Process Engineering Manager

Remote Status: On Site

Date: October 24, 2025

Classification: Exempt

Salary Range: $85,000-$120,000

About Bullen Ultrasonics

At Bullen Ultrasonics, we combine precision technology with a people-first culture. As a trusted manufacturing partner, we take pride in serving our customers, which includes both Bullen and its employees, with integrity, teamwork, and excellence. We are committed to continuous improvement, innovation, and developing the next generation of technical leaders.

Position Overview

We are seeking a Process Engineer with an Aerospace focus to design, evaluate, and improve manufacturing processes for hard and brittle materials. This role plays a key part in advancing Bullen’s technical capabilities through process innovation, data-driven improvement, and collaboration across teams. The ideal candidate combines hands-on technical expertise with a passion for precision manufacturing and continuous improvement.

What You’ll Do

Evaluate and improve existing manufacturing methods to enhance efficiency, reduce costs, and minimize waste.
Develop and implement new processes for both traditional and non-traditional machining of hard and brittle materials.
Research, design, and test manufacturing methods, tooling, and fixtures using AutoCAD and other design tools with GD&T.
Lead process control initiatives using SPC, root cause analysis, and statistical techniques to ensure repeatability and consistency.
Collaborate across teams and with vendors to evaluate new technologies, materials, and equipment that improve throughput and yield.
Analyze process data and present findings to a range of audiences, from operators to leadership.
Support company quality goals by applying Quality Management System procedures.
Drive continuous improvement projects that align with Bullen’s values of Excellence, Integrity, Humility, and Teamwork.

What You’ll Bring

Bachelor’s degree in Engineering (Mechanical, Manufacturing, or related field preferred), or equivalent experience.
2–5 years of process engineering experience in manufacturing, preferably in aerospace or precision machining.
Strong knowledge of CNC machining, PLCs, pneumatics, and fluid systems.
Proficiency in AutoCAD, SolidWorks, and related software tools.
Ability to analyze complex data, apply mathematical and engineering principles, and communicate findings clearly.
Experience with SPC, process audits, and industrial engineering tools such as time studies and root cause analysis.
Demonstrated ability to approach complex problems with curiosity and a hands-on, solutions-focused mindset.
Commitment to teamwork, open communication, and shared success across departments.
Dedication to staying current with emerging technologies and applying continuous improvement principles.
Consistent display of Integrity, Teamwork, and Excellence in all professional interactions.

Why You’ll Love Working Here

Opportunity to work with cutting-edge technologies in aerospace materials and manufacturing.
A collaborative culture that values innovation, teamwork, and continuous improvement.
Competitive compensation and benefits package.
A company that invests in your growth and professional development.

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