Process Operator

Process Operator – Chemical Industry

Job Purpose:

To operate, monitor, and control chemical production processes safely and efficiently. The Process Operator ensures equipment runs smoothly, adheres to quality standards, and maintains a safe working environment by following operational procedures and safety regulations.

Key Responsibilities:

1. Process Operation & Monitoring

• Operate reactors, mixers, pumps, heat exchangers, distillation columns, and other chemical processing equipment.
• Monitor process parameters (pressure, temperature, flow, level, pH, etc.) through control panels (DCS/SCADA).
• Adjust process variables to maintain product quality and ensure safe operation.
• Record daily operational data and report any abnormalities.

2. Equipment Handling

• Start up, shut down, and troubleshoot process units according to SOPs.
• Perform basic mechanical checks such as valve operation, filter cleaning, and equipment lubrication.
• Ensure equipment is clean, functioning properly, and maintained.

3. Safety & Compliance

• Follow all safety procedures including PPE use, lockout/tagout (LOTO), and permit-to-work systems.
• Identify hazards, unsafe conditions, or process deviations and report immediately.
• Handle chemicals safely—including corrosive, flammable, and toxic substances—according to MSDS/SDS guidelines.
• Assist in emergency response drills and follow plant emergency protocols.

4. Quality Assurance

• Ensure the final product meets quality specifications.
• Collect samples for laboratory testing and communicate results to supervisors.
• Report any deviations that impact quality.

5. Housekeeping & Documentation

• Maintain good housekeeping in the operating area.
• Complete log sheets, production reports, and shift handover notes accurately.
• Ensure compliance with ISO, GMP, and regulatory requirements.

6. Coordination & Communication

• Work closely with maintenance, safety, and quality teams.
• Communicate issues clearly during shift handover to maintain continuity.
• Assist in training new operators when required.

Key Skills:

• Strong understanding of chemical plant operations
• Basic mechanical and troubleshooting skills
• Ability to read P&IDs, process flow diagrams, and control panel indicators
• Good communication and teamwork
• Strong attention to detail and safety awareness
• Ability to work under pressure and in rotating shifts

Qualifications:

• Diploma or Certificate in Chemical Engineering, Process Technology, Industrial Technology, or equivalent
• +10 years of experience as a Process Operator (experience in chemical, petrochemical, or manufacturing preferred)
• Knowledge of DCS/SCADA systems is an advantage
• Safety certifications (e.g., OSHA, NEBOSH awareness, process safety training) are beneficial