Process Simulation Engineer

LTTS Dell Offsite Centre

Detroit, Michigan

Duties/Responsibilities

• Leverage simulation tools, mainly Siemens Process Simulate to support digital twin and smart factory initiatives.
• Perform part and product flow analysis
• Produce 2D/3D CAD models, as needed
• Produce cycle times and sequences of operation
• Perform ergonomic analysis
• Perform Robot Reach & Payload studies
• Perform Robot Path simulation
• Analyze shop needs; recommend process efficiency methods
• Collaborate with cross-functional teams including design, manufacturing, quality, and supply chain to ensure process feasibility and scalability.
• Conduct "what-if" analyses to assess the impact of design changes, resource allocation, or production scenarios.
• Generate reports, visualizations, and recommendations for leadership decision-making.
• Ensure compliance with aerospace standards, regulations, and customer requirements.
• Contribute to continuous improvement projects, reducing cycle times, eliminating bottlenecks, and enhancing throughput.

Required Skills/Abilities:

• Extensive experience with Siemens Process Simulate software
• 3D Modeling software experience; Siemens NX/Sketchup
• Experience in digital twin development and Industry 4.0 applications
• Experience with integrated systems engineering utilizing a broad range of products manufactured by the automated system
• Understanding of controls hardware and software best practices
• Understanding of safety protocol and best practices as related to automation.
• Experience troubleshooting different component OEM's and applications
• Experience in Industry 4.0 applications.
• Programming/scripting knowledge (Python, VBA, C++, etc.) for simulation automation.
• Prior exposure to DoD, FAA, or EASA regulatory environments preferred
• Project management or leadership experience in simulation-driven initiatives.

Education and Experience:

• Bachelor's Degree or 5+ years experience in System Engineering, Industrial Engineering, Mechanical Engineering, Manufacturing or Related Discipline
• Complex manufacturing process understanding
• Candidate should be self-starter and able to work with minimal direction
• Excellent judgment and professional maturity
• Expert ability to craft clear communications
• US Citizen due to program requirements
• The ability to obtain a US Government Secret Clearance

Physical Requirements:

• Prolonged periods standing and sitting at a desk working on a computer.
• Prolonged periods of standing and the ability to traverse a shop environment
• Must be able to lift up to 25 pounds at times.

Supervisory Responsibilities:

• None

Reports To:

• Team Leader

Travel Requirements:

• None

Siemens Process Simulate, Sketchup, Siemens NX, Ergonomic Assessment, Risk Assessment, Coordination