Optimize production processes for maximum efficiency through the analysis of process/material flow, downtime and scrap reports, capacity studies, and new technology. This includes hands on troubleshooting, root cause analysis of recurring issues, research of new technology, etc. Duties are performed under general supervision and may require frequent conferences concerning progress and difficulties.
- Technical expert of intended machine and part function in assigned working area(s)
- Lead investigation of existing manufacturing equipment improvements related to: safety, quality, efficiency, capacity, layout, etc.
- Ensure manufacturing processes meet capability requirements through statistical analysis of dimensional inspection
- Lead the analysis of manufacturing problems to identify and eliminate the root cause of equipment concerns
- Lead New Model activity as assigned including: equipment installation, production trials, customer approval, and technical training
- Work directly with and/or manage outside contractors
- Support new technology development including: planning, investigating, scheduling, testing, and enhancement of existing production methods
- Interface with machines through PLC, HMI, NC, or Robot controllers in order to effectively maintain and modify programs as necessary
- Support Equipment Service in troubleshooting and fixing machines
- Devise new methods for efficiency improvement and/or cost reduction
- Develop presentations using appropriate graphs and charts to effectively communicate intended subject matter
- Effectively communicate across all levels of the organization
- Develop and manage business plan projects
- Maintain Document and Program (NC, PLC, HMI, Robot, etc.) control in accordance with QMS requirements
- May design jigs, fixtures, or tooling using Catia or similar software to produce appropriate drawings using engineering best practices
- May operate 3D printers
- May maintain, create, or modify plant layout in AutoCAD
- May manage direct reports
- Maintain a high level of housekeeping (COP)
- Provides leadership and support to improve working conditions (safety, quality, productivity, and cost) and increase your associates skills and capabilities.
- All other duties as assigned
- Associate Degree in mechanical or electrical engineering or any combination of equivalent experience and education
- 5 years Manufacturing experience in the machining/metal cutting industry or aluminum die casting desired
- Microsoft Office: Word, Excel, PowerPoint
- CAD: Catia, AutoCAD
- PLEX
- Various PLC, HMI, Motion Control, etc. software as needed
- Must have Japanese language; business level
- Self-starter mentality and ability to work independently
- Ability to solve complex problems through analysis to propose and implement appropriate countermeasures
- Basic robotics, PLC, and NC programming knowledge is helpful
- Basic presentation skills
- Good written and verbal communication
- Ability to manage multiple projects and set priorities
- Understand technical drawings including: geometric tolerances, ladder logic, pneumatics, hydraulics, assemblies
- Working knowledge of safety standards.
The above description covers examples of the type of work performed in this job classification but does not exclude other job tasks that may be assigned nor is it considered a contract of employment overriding at-will employment.