Production & Quality (QA/QC) Engineer

Job Description

Position Title: Production & Quality (QA/QC) Engineer – Crushers Division
Reporting to: General Manager / Operations Manager

Position Overview

The Production & Quality Engineer is responsible for overseeing daily crusher operations while ensuring compliance with quality standards and specifications. The role combines production management with QA/QC responsibilities to achieve consistent output, efficiency, and customer satisfaction. This position ensures that aggregates and materials produced meet international standards and project requirements, while maintaining safety, cost-efficiency, and continuous improvement.

Key ResponsibilitiesProduction Management

• Supervise and control daily crusher plant operations to meet production targets (TPH).
• Plan, schedule, and monitor production activities to ensure efficiency and minimal downtime.
• Coordinate with maintenance teams to ensure equipment reliability and reduce breakdowns.
• Monitor plant KPIs such as throughput, fines ratio, equipment utilization, and fuel consumption.
• Control stockpiles, loading, and dispatch to ensure smooth supply chain operations.

Quality Control (QC)

• Conduct sampling and testing of aggregates (gradation, flakiness index, silt content, etc.) as per ASTM/BS/AASHTO standards.
• Inspect raw feed, intermediate, and final products to ensure compliance with specifications.
• Ensure calibration and reliability of testing/laboratory equipment.
• Identify and resolve non-conformities in production processes or materials.

Quality Assurance (QA)

• Implement and maintain Quality Management System (QMS) as per ISO 9001:2015 standards.
• Prepare and submit quality documents, test reports, and material certifications to clients/consultants.
• Support internal and external audits, ensuring compliance with client requirements and industry standards.
• Develop corrective and preventive action plans to address quality issues.

Health, Safety & Environment (HSE)

• Ensure compliance with HSE policies during crusher operations.
• Monitor dust control, noise levels, and waste management in line with environmental regulations.
• Promote safe work practices among operators and technicians.

Continuous Improvement

• Analyze production and quality trends to improve efficiency and reduce costs.
• Recommend process modifications to improve product consistency and minimize rejects.
• Train plant staff on quality standards, inspection methods, and production procedures.

Qualifications & Requirements

• Bachelor’s degree in Mechanical, Civil, or Industrial Engineering (or equivalent).
• Minimum 7 years of experience in crushers, aggregates, or related construction materials industry.
• Strong knowledge of aggregate production processes and testing standards (ASTM, BS, AASHTO, EN).
• Familiarity with ISO 9001:2015 and quality documentation procedures.
• Proficiency in MS Office, ERP systems, and QA/QC reporting tools.
• Strong problem-solving, leadership, and communication skills.

Job Types: Full-time, Permanent

Pay: Up to AED7,000.00 per month

Ability to commute/relocate:

• Fujairah: Reliably commute or planning to relocate before starting work (Required)

Experience:

• Aggregate Crushing plant production & material quality: 7 years (Required)