Senior Controls Engineer- Press Maintenance

• Ensure maximum uptime and performance of stamping press equipment (mechanical, hydraulic, servo, transfer, tandem, and progressive systems).
• Develop, implement, and optimize preventive and predictive maintenance programs.
• Lead press rebuilds, major repairs, and equipment upgrades.

2. Advanced Troubleshooting & Root Cause Analysis

• Provide technical expertise in diagnosing complex mechanical, hydraulic, pneumatic, electrical, and control system issues.
• Conduct root cause failure analysis (RCA) and implement permanent corrective actions.
• Support rapid response during critical equipment downtime events.

3. Continuous Improvement & Cost Optimization

• Identify and implement reliability improvements to reduce downtime and maintenance costs.
• Improve spare parts management and maintenance planning processes.
• Support capital improvement and automation enhancement projects.

4. Technical Leadership & Team Development

• Mentor and provide technical guidance to maintenance technicians.
• Collaborate with production, tooling, quality, and engineering teams to optimize press operations.
• Support installation, commissioning, and validation of new stamping equipment.
• Coordinate with OEMs and external service providers.

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or related field (or equivalent experience).
• A machine or tool background.
• Hands-on experience with mechanical presses (200–2000+ ton preferred).
• Experience with hydraulic systems, PLC troubleshooting, and automation systems.
• Proven experience leading maintenance teams or major equipment projects.
• Excellent communication and leadership abilities.
• Strong problem solving and analytical skills.

• Strong knowledge of:
  • Mechanical press systems (clutch/brake, flywheel, crankshaft, slide adjustments)
  • Hydraulic and pneumatic systems
  • PLC systems (Allen-Bradley, Siemens preferred)
  • Servo feed systems and coil handling equipment
  • Die protection systems and press controls
• Strong analytical and problem-solving skills.
• Excellent communication and leadership abilities.
• Ability to work in a fast-paced manufacturing environment.
• Results-oriented mindset with strong attention to detail.