Senior Mechanical Engineer

Senior Mechanical Engineer – KnightHawk Engineering

Company Overview
KnightHawk Engineering is a leader in solving complex industrial problems for clients worldwide. We specialize in advanced engineering analysis, failure investigations, troubleshooting, and design of critical rotating and static equipment across industries. Our team is known for technical excellence, innovation, and delivering results when others cannot. We are seeking an accomplished Senior Mechanical Engineer to join our team and contribute to our legacy of engineering solutions at the highest level.

Position Summary
We are looking for a highly skilled and experienced Senior Mechanical Engineer with a strong background in Computational Fluid Dynamics (CFD), Finite Element Analysis (FEA), and failure analysis of static and rotating equipment. This role is ideal for an engineer who thrives in challenging environments, enjoys hands-on problem-solving, and wants to work with some of the most complex engineering systems in the world.

Key Responsibilities

• Lead and execute failure analysis, troubleshooting, and design of rotating and static equipment.
• Perform numerical analysis, hand calculations, and advanced modeling in structural mechanics, thermodynamics, and heat transfer.
• Apply expertise with CFD and FEA software tools, including Fluent, Abaqus, ANSYS, Pro/Engineer, AutoCAD, Mathcad, Matlab, and MS Office.
• Develop numerical models of rotating shafts, rotors, and equipment components to predict performance, identify failures, and optimize designs.
• Support and direct field testing, monitoring, and troubleshooting, correlating field data with numerical and analytical results.
• Ensure all analysis and designs adhere to API, ASME, ASTM, and AISC Codes and other relevant industry standards.
• Collaborate effectively with other engineers, providing technical leadership and mentorship where needed.

Qualifications

• Ph.D. in Mechanical Engineering or a closely related discipline with at least 8 years of relevant experience (MS degree holders with exceptional FEA/CFD expertise and extensive experience will also be considered).
• Strong background in FEA, CFD, and machine design, with proven application in real-world projects.
• Demonstrated expertise in failure analysis, troubleshooting, and design of industrial equipment.
• Formal training and hands-on experience in Finite Element Analysis required.
• Ability to translate analytical findings into practical, real-world engineering solutions.

Why Join KnightHawk Engineering?

• Work on cutting-edge, high-impact engineering projects across multiple industries.
• Collaborate with some of the most respected experts in failure analysis and troubleshooting.
• Competitive compensation package: $125,000 – $200,000 per year, commensurate with experience.
• Comprehensive benefits and a professional environment that fosters growth, innovation, and excellence.

Job Type: Full-time

Job Type: Full-time

Pay: $125,000.00 - $200,000.00 per year

Benefits:

• 401(k)
• Dental insurance
• Flexible schedule
• Health insurance
• Life insurance
• Paid time off
• Relocation assistance
• Vision insurance

Work Location: In person