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Essa Automotive Manufacturing Pvt Ltd

Job Description &ndash; Production ManagerLocation: Karachi Company: Essa Automotive Manufacturing Pvt. Ltd. Department: Production Reports to: DirectorRole PurposeTo plan, organize, and control daily production across the Press Shop, Hydraulic Shop, Paint Shop, Spin-On Assembly and Element Assembly. The Production Manager ensures delivery of high-quality parts on time while minimizing downtime, reducing rejections, and driving continuous improvement.Key Responsibilities1. Production Planning &amp; Scheduling<ul><li>Develop and execute daily/weekly production plans based on sales orders and priorities.</li><li>Coordinate production flow between departments:</li></ul>Press &rarr; Hydraulic &rarr; Paint &rarr; Assembly (Element, Spin-on) &rarr; Final QC &amp; Packing<ul><li>Monitor WIP levels and adjust schedules to avoid bottlenecks.</li><li>Ensure timely availability of raw materials and tooling.</li></ul>2. Shop Floor Management<ul><li>Supervise supervisors and line leaders across all departments.</li><li>Monitor machine performance, ensure machines are running at target uptime and speed.</li><li>Resolve daily production issues (breakdowns, quality issues, manpower gaps).</li><li>Maintain a clean, organized, and safe working environment (5S).</li></ul>3. Quality &amp; Process Control<ul><li>Ensure all departments meet quality standards for oil filters, air filters, and rubber parts.</li><li>Implement in-process checks for:</li><li>Pressed parts</li><li>Drawn cans</li><li>Powder-coated parts</li><li>Element assembly</li><li>Spin-on assembly</li><li>Work with QC to reduce rejection rates and improve first-pass yield.</li></ul>4. Coordination With Other Departments<ul><li>Work closely with:</li><li>Sales &rarr; to meet delivery commitments</li><li>Tool Room &rarr; for die maintenance and changeovers</li><li>Maintenance &rarr; to reduce downtime</li><li>Inventory &rarr; to ensure material availability</li><li>Procurement &rarr; for urgent sourcing</li><li>Report daily production status to the Director.</li></ul>5. Team Leadership &amp; Staff Development<ul><li>Lead a team of supervisors, operators, helpers, and material handlers.</li><li>Train team members on SOPs, safety, and process improvements.</li><li>Maintain discipline, manage attendance, and improve workforce productivity.</li></ul>6. KPI ManagementResponsible for meeting weekly and monthly KPIs:<ul><li>Production output vs plan</li><li>Machine downtime</li><li>Rejection rate</li><li>On-time delivery</li><li>Labor efficiency</li><li>Cost per unit improvement</li></ul>7. Continuous Improvement<ul><li>Implement lean manufacturing tools (5S, Kaizen, SMED, Kanban).</li><li>Improve material flow between departments.</li><li>Reduce changeover times and improve line balancing.</li></ul>Qualifications Education<ul><li>Bachelor&rsquo;s Degree in Mechanical, Industrial, or Manufacturing Engineering (preferred).</li><li>DAE Mechanical with strong experience may also be considered.</li></ul>Experience<ul><li>5&ndash;10+ years of experience in manufacturing (automotive, filters, rubber, or metal parts preferred).</li><li>Must have experience managing multiple production departments.</li><li>Experience with stamping, deep drawing, powder coating, assembly lines, and molding is a strong plus.</li></ul>Key Skills<ul><li>Strong production planning &amp; scheduling</li><li>Hands-on shop floor problem solving</li><li>Leadership and team management</li><li>Understanding of dies, tooling, and machinery</li><li>Knowledge of quality systems (ISO, automotive standards)</li><li>Good communication and reporting</li><li>Ability to work under pressure</li></ul>Performance Expectations (First 90 Days)<ul><li>Stabilize production schedule and eliminate daily firefighting</li><li>Reduce rejections by at least 10%</li><li>Improve on-time delivery to &gt;95%</li><li>Implement a simple daily production board system</li><li>Train supervisors on consistent reporting</li></ul>Job Type: Full-timePay: From Rs70,000.00 per monthWork Location: In person

Production Manager

Job Description &ndash; Mechanical DraftsmanLocation: Karachi Company: Essa Automotive Manufacturing Pvt. Ltd. Department: Engineering / Tool &amp; Die Reports to: Director / Senior Design EngineerRole PurposeCreate accurate 2D and 3D drawings for sheet metal components, filter parts, jigs &amp; fixtures, rubber components, machining parts, dies, and assembly tools. Ensure drawings meet manufacturing requirements and support production, tool room, and development activities.Key Responsibilities1. Technical Drafting &amp; Modelling<ul><li>Prepare detailed 2D manufacturing drawings using AutoCAD.</li><li>Develop drawings for:</li><li>Press tools (piercing, blanking, forming dies)</li><li>Deep draw dies</li><li>Jigs and fixtures</li><li>CNC machined components</li><li>Rubber molded components</li></ul>2. Dimensional &amp; Tolerance Control<ul><li>Apply GD&amp;T for critical dimensions.</li><li>Ensure manufacturability within the capabilities of your press shop, CNC centers, and tool room.</li></ul>3. Tooling &amp; Process Support<ul><li>Prepare drawings required for:</li><li>Die corrections</li><li>New die development</li><li>Molds</li><li>Work closely with tool room to finalize designs and resolve issues.</li></ul>4. BOM &amp; Documentation<ul><li>Generate complete Bill of Materials for assemblies.</li><li>Maintain drawing revision control and proper documentation.</li><li>Prepare exploded views, assembly instructions, and part lists.</li></ul>5. Manufacturing Support<ul><li>Assist production departments with:</li><li>Drawings for part redesign</li><li>Alterations for manufacturability</li><li>Reverse engineering existing parts</li><li>Updating drawings based on actual shop feedback</li></ul>6. Collaboration &amp; Communication<ul><li>Coordinate with:</li><li>Tool Room</li><li>CNC Machining</li><li>Production</li><li>Quality Control &amp; Assurance.</li></ul>Qualifications Education<ul><li>DAE Mechanical / B.Tech Mechanical</li><li>Additional certification in CAD software is a plus.</li></ul>Experience<ul><li>2&ndash;5+ years as a draftsman in automotive, machinery, sheet metal, molds/dies, or fabrication industries.</li></ul>Required Software Skills<ul><li>AutoCAD (mandatory)</li><li>Creo or SolidWorks (preferred)</li><li>Understanding of CAM basics is an advantage.</li></ul>Key Competencies<ul><li>Strong command on 2D detailing and dimensioning</li><li>Ability to convert hand sketches into complete drawings</li><li>Understanding of manufacturing processes (stamping, machining, welding, molding)</li><li>GD&amp;T knowledge</li><li>Good documentation and revision management</li><li>Ability to work independently and meet deadlines</li></ul>CompensationStarting at Rs. 40,000 per month Higher for 3D CAD + die experience.Performance Expectations (First 90 Days)<ul><li>Prepare standard drawings for new parts</li><li>Complete at least 4&ndash;6 new die/mold drawings</li><li>Organize all existing drawings into a controlled folder system</li><li>Reduce tool room modification requests through better detailing</li><li>Support CNC machining with accurate models and coordinates</li></ul>If you&rsquo;d like, I can also prepare: &#9989; Pre-screening questions for Draftsman &#9989; A practical drafting skills test &#9989; A scoring sheet for evaluationJust tell me.Job Type: Full-timePay: From Rs40,000.00 per monthWork Location: In person

AutoCAD Draftsman

Join Essa Automotive Manufacturing Pvt Ltd and explore 2   exciting career opportunities. They're hiring for various roles with options for remote or on-site work. Apply today and become part of their innovative team.

Essa Automotive Manufacturing Pvt Ltd

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Production Manager

AutoCAD Draftsman