Qureos Mentor

Qatar National Cement Company

<div>
 
 
 Role Objective:
 
 
 
 Responsible for developing, implementing, and monitoring preventive and predictive maintenance strategies to ensure the reliability, availability, and performance of all mechanical equipment in the plant. The role involves coordinating with multiple departments, optimizing maintenance resources, and enhancing the efficiency of maintenance activities through data-driven planning, reliability engineering, and best maintenance practices.
 
 
 
 
 
 
 Detailed Roles and Responsibilities
 
 
 
 
 
 
 
 Planning and Scheduling
 
 
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 Prepare and implement annual business plans, budgets, policies, and procedures for the Preventive Maintenance section.
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 Plan, schedule, and coordinate preventive and predictive maintenance activities to ensure optimal utilization of manpower and minimal disruption to production.
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 Develop contingency and emergency maintenance plans to minimize the impact of equipment failures on operations, safety, and business continuity.
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 Ensure accurate and up-to-date documentation of preventive maintenance plans, schedules, and standard procedures.
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 </ul>
 
 
 
 
 
 Preventive and Predictive Maintenance Execution
 
 
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 Manage and follow up on the implementation of preventive maintenance programs, including inspection, lubrication, condition monitoring, and reliability-centered maintenance (RCM).
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 Conduct regular audits and inspections of maintenance activities to ensure compliance with standards, company policies, and regulatory requirements.
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 Supervise and allocate preventive maintenance manpower effectively to meet plant maintenance targets.
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 Utilize CMMS/SAP systems for job planning, scheduling, history logging, and maintenance reporting.
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 </ul>
 
 
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 Performance Monitoring and Analysis
 
 
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 Analyze equipment performance data to identify trends, potential failure modes, and opportunities for reliability improvement.
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 Recommend and implement corrective and improvement actions to enhance equipment uptime and performance.
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 Support vibration analysis, alignment, balancing, and condition monitoring initiatives.
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 </ul>
 
 
 
 
 
 Coordination and Resource Management
 
 
 <ul>
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 Collaborate with operations, engineering, and procurement teams to ensure the availability of required tools, resources, and spare parts.
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 Study spare parts consumption patterns to optimize inventory levels in a cost-effective manner while maintaining the highest quality standards.
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 Identify critical spares, raise material requisitions, verify received materials, and ensure proper fitment and storage.
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 </ul>
 
 
 
 
 
 Technical and Project Involvement
 
 
 <ul>
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 Identify sustainable improvement opportunities for plant and maintenance projects by introducing best practices, tools, and modern maintenance technologies.
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 Prepare scopes of work, review technical offers, evaluate bids, and supervise project execution to completion.
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 Provide technical expertise in maintaining kiln and pyro-process equipment, crushing and grinding systems, material conveying, and packing plants.
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 Maintain utilities systems in cement plants including water, hydraulic, and pneumatic systems.
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 </ul>
 
 
 
 
 
 Qualifications and Skills
 
 
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 Education: B.Sc. in Mechanical Engineering.
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 Experience: Minimum 7 years of experience in preventive maintenance and planning within the cement industry.
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 Languages: Fluent in English and Arabic (spoken and written).
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 Technical Training:
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 Vibration analysis and condition monitoring.
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 Cement equipment maintenance.
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 Reliability-Centered Maintenance (RCM).
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 Maintenance management systems (SAP/CMMS).
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 Strong leadership, analytical, and organizational skills.
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 Proficient in interpreting engineering drawings, maintenance standards, and performance reports.
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 </ul>
</div>

Planning & Preventive Maintenance Engineer

<div>
 
 
 Role Objective:
 
 
 
 Responsible for planning, executing, and maintaining all instrumentation and PLC control systems to ensure optimal plant reliability and performance. The role includes preventive and corrective maintenance of instruments, troubleshooting PLCs, implementing automation improvements, and ensuring compliance with quality and safety standards.
 
 
 
 
 
 
 Detailed Roles and Responsibilities Instrumentation Maintenance
 
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Plan and execute preventive, predictive, and corrective maintenance for field instruments such as pressure, temperature, level, and flow transmitters, analyzers, weigh feeders, and laboratory equipment.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Perform instrument calibration, loop checking, and functional testing in coordination with process and electrical teams.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Maintain calibration records in compliance with ISO and QA standards.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Troubleshoot instrument faults and implement corrective actions to minimize downtime.
 
 
 
 
 
 
 PLC and Automation Systems
 
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Maintain and troubleshoot PLC systems (Siemens, ABB, Schneider, etc.).
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Modify and update PLC logic, ladder, or function block programming based on process and interlock requirements.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Ensure all control system software, PLC programs, and configuration backups are properly maintained and documented.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Support HMI/SCADA systems (WinCC, Wonderware, PCS7, etc.) for monitoring and control.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Participate in the installation, commissioning, and startup of new instruments, PLC panels, and control systems.
 
 
 
 
 
 
 Documentation and Technical Review
 
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Review and verify P&amp;IDs, I/O lists, cable schedules, and loop diagrams.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Maintain updated as-built drawings, wiring diagrams, and instrument data sheets.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Support audits and inspections by providing accurate and complete maintenance documentation.
 
 
 
 
 
 
 Process Optimization and Reliability
 
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Collaborate with process engineers to optimize plant control loops for accuracy, stability, and energy efficiency.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Analyze control system performance and recommend improvements (PID tuning, interlock review, etc.).
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Implement minor automation upgrades to enhance plant reliability and performance.
 
 
 
 
 
 
 Quality, Safety, and Compliance
 
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Ensure all instrumentation and control systems comply with functional safety (SIL) and hazardous area requirements.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Follow all company HSE rules and LOTO (Lock-Out/Tag-Out) procedures during maintenance activities.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Support risk assessments, root cause analysis (RCA), and corrective actions for major failures.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Ensure adherence to ISO 9001, ISO 14001, and ISO 50001 standards.
 
 
 
 
 
 
 Key Skills and Competencies
 
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;PLC Programming: Siemens S7/PCS7, Schneider, ABB, Rockwell RSLogix
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;SCADA/HMI Systems: WinCC, Wonderware, PCS7
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Instrumentation: Calibration, troubleshooting, and maintenance of process instruments
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Control Systems: PID loop tuning, interlock logic, automation improvements.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Software Tools: Step 7, WinCC, RSLogix, AutoCAD Electrical
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Industrial Communication Protocols: Profibus, Profinet, Modbus, Ethernet/IP, OPC
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Strong problem-solving, analytical, and teamwork skills.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Excellent communication and documentation abilities.
 
 
 
 
 
 
 Qualifications
 
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Bachelor&rsquo;s Degree in Instrumentation Engineering, Electronics &amp; Communication, or Electrical Engineering.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Experience: 5&ndash;10 years in industrial automation or process instrumentation, preferably in cement, oil &amp; gas, chemical, or power plant sectors.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Fluency in English and Arabic (written and spoken).
 
</div>

Instruments & PLC Engineer

<div>
 
 Role Objective:
 
 
 Responsible for managing the mechanical maintenance activities within the assigned plant area, ensuring adherence to technical requirements and implementation of effective maintenance practices. The role involves supervising day-to-day operations, coordinating with other departments, and supporting the hiring, training, and performance evaluation of maintenance staff. The engineer is expected to continually enhance maintenance processes for improved equipment reliability and operational efficiency.
 
 
 Detailed Roles and Responsibilities
 
 
 Maintenance Operations
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Execute daily mechanical maintenance activities for assigned plant areas and carry out corrective and preventive maintenance of rotary and static equipment such as kiln, raw mill, cement mill, crushers, fans, blowers, compressors, bucket elevators, conveyors, pumps, and gearboxes.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Supervise mechanical fitters, technicians, and contractors during maintenance and repair works.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Ensure all jobs are executed safely, on time, and with the required quality standards.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Respond immediately to equipment breakdowns; diagnose faults and restore operation promptly.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Analyze repetitive failures and propose long-term corrective measures.
 
 
 Coordination and Planning
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Coordinate with electrical, instrumentation, and operations teams during troubleshooting.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Execute preventive maintenance (PM) tasks as per the maintenance schedule.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Perform equipment condition checks (vibration, temperature, noise, leakage, alignment).
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Report potential failures and recommend proactive actions.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Support condition monitoring and inspection teams with data collection and technical feedback.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Participate and supervise during plant shutdowns &mdash; plan, prepare, and execute mechanical overhaul jobs.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Coordinate manpower, tools, and spare parts with planning and inspection teams.
 
 
 Materials and Tools Management
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Identify spare part requirements, raise material requisitions, and verify spare parts upon receipt to ensure proper fitment.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Maintain tools and tackles inventory for maintenance works.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Support reliability and planning teams in defining critical spares.
 
 
 Health, Safety, and Environment (HSE)
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Enforce plant safety standards and ensure compliance with LOTO (Lock-Out/Tag-Out) procedures.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Conduct toolbox talks, perform risk assessments, and ensure proper use of PPE by all team members.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Ensure all maintenance activities adhere to company HSE policies and procedures.
 
 
 Reporting and Documentation
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Record all maintenance work orders, breakdown reports, and daily activities in the CMMS / SAP system.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Update equipment maintenance history and provide feedback to the planning section.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Prepare and submit daily, weekly, and monthly maintenance execution reports.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Participate in Root Cause Failure Analysis (RCFA) and recommend improvement actions to enhance equipment reliability and performance.
 
 
 Qualifications and Skills
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Bachelor&rsquo;s degree in Mechanical Engineering.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Minimum 7 years of experience in mechanical maintenance within the
 
 cement industry
 
 .
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Strong knowledge of rotary and static equipment maintenance.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Familiarity with CMMS/SAP systems and maintenance best practices.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Excellent problem-solving and analytical skills.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Strong leadership and communication abilities.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Commitment to safety and continuous improvement.
 
 
 &middot;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Specialized training in:
 
 
 o&nbsp;&nbsp;Vibration analysis
 
 
 o&nbsp;&nbsp;Cement equipment maintenance
 
 
 o&nbsp;&nbsp;Maintenance planning
 
 
 o&nbsp;&nbsp;Alignment and condition monitoring
 
 
 o&nbsp;&nbsp;Hands-on mechanical maintenance and welding
 
</div>

Area Mechanical Maintenance Engineer

Join Qatar National Cement Company and explore 3   exciting career opportunities. They're hiring for various roles with options for remote or on-site work. Apply today and become part of their innovative team.

Qatar National Cement Company

ABOUT_COMPANY

Planning & Preventive Maintenance Engineer

Instruments & PLC Engineer

Area Mechanical Maintenance Engineer