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Assistant Manager - Manufacturing Engineering
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- Position – Manufacturing Engineer
- Qualification – BE/BTech
- Location - Pune
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Experience - 8-10 years’ relevant experience
- Design & Development of new equipment’s, fixtures & new processes in comparison with the global plants, and as needed for the upcoming business in concurrence with the application / product engineering team
- Machine Spec finalisation in co-ordination with the CFT members
- Provide feasibility study for new RFQ’s & manufacturing inputs for product costing
- Workout Bill of Material, work centre creation, process routing
- Prepare & release process flow, PFMEA, control plan, SOP, work instructions, visual std, check sheet etc
- Identify local best equipment /machine manufacturers to meet the global machine standards interms of safety, technical spec,
- Machine Installation, Commissioning and process validation in terms of safety, quality, tact time, capability etc.
- Handover machines for mass production and provide necessary support to operations and maintenance beyond their capacity
- Conduct VSM for all product lines to optimize the material flow, work flow, process flow, & improvise on best layout
- Conduct Process Studies interm of work & cycle time to improve work ergonomics and productivity to derive the std time & hourly production targets
- Conduct set up studies, apply SMED concepts to promote lean production system
- Drive improvements in productivity, OAE, scrap & quality issues. Drive Digitalization concepts to improve operational efficiencies.
- Continues improvement, waste reduction & process innovation to reduce the mfg cost
- Support to Maintenance & operations team in resolving critical equipment failures to ensure series production & troubleshooting, also to initiate actions for machine upgradation as per Tenneco Machine Safety std
- Drive Low-cost automation projects & global footprint migration projects
- Participate in best practice & lesson learnt sessions with the GME team and deploy the best practices in the plant
- Capacity mapping and allocation – benchmarking with the global best technology / process
- CAPEX Management – Payback calculations, business case, tracking of CAPEX spend on monthly budget
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