Strategic sourcing of parts with the knowledge of following processes:
Fabrication and Assembly:
- Cut, bend, and shape sheet metal using hand tools and machines.
- Assemble parts to create tractor components, ensuring precision and adherence to design specifications.
Additional Skills:
- Welding and soldering expertise.
- Knowledge of metal properties and best practices in fabrication.
- Understanding of quality control standards in manufacturing.
Costing in Sheet Metal Fabrication:
1. Material Costs:
- The cost of raw materials such as steel, aluminum, copper, etc.
- Includes costs associated with purchasing, transportation, and storage.
2. Labor Costs:
- Wages for technicians and laborers.
- Additional costs for overtime and specialized skill labor.
3. Equipment Costs:
- Depreciation of machinery like press brakes, cutting machines, and welding tools.
- Maintenance and repair costs for equipment.
4. Overhead Costs:
- Utility expenses, rent of the manufacturing facility, administrative costs.
- Costs associated with safety equipment and compliance with regulations.
5. Production Costs:
- Costs related to setup and changeover times between different parts.
- Costs for quality control, testing, and inspection processes.
6 Miscellaneous Costs:
- Packaging and shipping costs for finished products.
- Marketing and distribution expenses.
Sheet Metal Knowledge:
Types of Sheet Metal:
- Steel: Carbon steel, stainless steel. (HR and CR)
- Copper and brass.
Material Properties
Fabrication Techniques
Joining Techniques
Finishing Processes
Design Considerations
Safety Practices
Estimating Costs for a Project:
Calculate total material requirement and cost based on designs and specifications.
Determine labour hours required and associated costs.
Sum up overhead and miscellaneous costs to provide a comprehensive budget.
Optimizing Production:
Process optimization to reduce waste and improve efficiency.
Investment in new technologies for cost-effective manufacturing.
Good Team Player
Costing and sheet metal knowledge are crucial for ensuring efficient and cost-effective production processes in the manufacturing industry. Understanding these components helps in making informed decisions regarding material selection, fabrication techniques, and overall production management