Job Title
:
Raw Material & Sand Testing Engineer – Foundry Quality Assurance
Department
: Quality
Experience Required
: 4–7 years in Foundry/Metallurgical Quality Control
Industry
: Foundry / ductile iron/ Metallurgical
Key Responsibilities
:
-
Incoming Raw Material Inspection
:
-
Conduct quality checks for raw materials such as pig iron, CRC scrap, ferroalloys, and other additives.
-
Inspect and approve/reject incoming CRC scrap based on chemical and physical parameters.
-
Sand Testing and Evaluation
:
-
Perform regular testing of
Green Sand
,
No Bake Sand
, and
Neno Sand
to ensure conformity to process specifications.
-
Evaluate sand parameters such as
AFS grain fineness, SiO₂ %, Moisture %, Compactability
, and
Green Strength
.
-
Chemical Analysis
:
-
Analyze and monitor ductile iron parameters including:
-
%C (Carbon)
-
%Si (Silicon)
-
%Mn (Manganese)
-
%P (Phosphorus)
-
%S (Sulfur)
-
%Mg (Magnesium)
-
%Al (Aluminum)
-
%VM (Volatile Matter)
-
Hardness & Mechanical Testing
:
-
Conduct and evaluate
Brinell/ Rockwell hardness tests
as part of the quality control process.
-
Support metallurgical and microstructure evaluation where required.
-
Laboratory Standards and Documentation
:
-
Maintain documentation and test reports as per
ISO
,
NABL
, and internal quality standards.
-
Ensure all laboratory procedures comply with
ISO 9001
,
ISO/IEC 17025
and customer audit requirements.
-
CML Testing Support
:
-
Assist in CML (Central Material Lab) testing and analysis for validation of material specifications.
-
Audit and Compliance Support
:
-
Participate in internal and external audits (ISO, NABL, customer audits).
-
Prepare, maintain and present relevant audit documents.
Qualifications
:
-
Diploma / B.Sc in Metallurgy, Mechanical Engineering, chemical, chemistry or related field.
-
Minimum 3 years of experience in foundry or material testing lab.
-
Hands-on experience with
spectrometers, sand testing equipment
, and
mechanical testing tools
.