Crusher Mechanic

Job Title:

Crusher Mechanic

Location: Fujairah, U.A.E.
Department: Maintenance
Reports To: Workshop / Maintenance In-Charge

Job Purpose:

To perform preventive, corrective, and breakdown maintenance of all crusher plant machinery, heavy vehicles, and supporting mechanical systems to ensure continuous, safe, and efficient operation of the crushing plant.

Key Responsibilities:1. Equipment Maintenance

• Inspect, diagnose, and repair mechanical faults in crushers (jaw, cone, impact), screens, conveyors, feeders, gearboxes, and related systems.
• Perform routine preventive maintenance tasks such as lubrication, adjustment, and replacement of worn-out parts.
• Repair and replace defective mechanical components including bearings, shafts, pulleys, liners, belts, chains, and couplings.
• Ensure all crusher plant equipment is properly aligned, balanced, and calibrated after repairs.
• Support in dismantling and assembling of machinery for overhaul or major repairs.
• Maintain maintenance logs and service records accurately.

2. Troubleshooting & Breakdown Support

• Quickly identify the root cause of equipment failures and implement effective solutions to minimize downtime.
• Assist in planning and executing shutdown maintenance.
• Respond promptly to breakdowns and emergencies, including night shifts if required.
• Coordinate with electricians and operators to ensure integrated problem solving.

3. Workshop & Tools Management

• Maintain all mechanical tools and workshop equipment in proper working condition.
• Ensure proper use, storage, and calibration of tools and lifting devices.
• Support the Workshop In-Charge in maintaining inventory levels of mechanical spares and consumables.

4. Safety & Compliance

• Follow company safety policies, risk assessments, and permit-to-work procedures at all times.
• Ensure lock-out/tag-out (LOTO) practices before performing maintenance tasks.
• Report any unsafe condition, near miss, or potential hazard to the HSE Department immediately.
• Maintain cleanliness and order in the workshop and plant area.

Qualifications & Experience:

• Diploma / ITI Certificate in Mechanical Engineering or Industrial Maintenance.
• Minimum 3–5 years of experience in mechanical maintenance within a crusher plant, quarry, or heavy equipment workshop.
• Strong technical knowledge of crushers, screens, conveyors, and hydraulic systems.
• Experience in welding, fabrication, and fitting work is an advantage.
• Ability to read technical drawings, manuals, and part catalogs.
• Good communication and teamwork skills.
• Physically fit and capable of working under outdoor industrial conditions.

Skills & Competencies:

• Mechanical troubleshooting and repair skills.
• Understanding of hydraulic, pneumatic, and lubrication systems.
• Safe working practices and adherence to HSE rules.
• Team coordination and time management.
• Attention to detail and quality workmanship.

Performance Indicators (KPIs):

• Equipment downtime vs uptime.
• Preventive maintenance completion rate.
• Breakdown response time.
• Spare parts and tool management efficiency.
• Safety performance (zero accidents or violations).

Working Conditions:

• Based at the Fujairah Crusher site.
• Outdoor and workshop environment with exposure to dust, noise, and heat.
• May require working in shifts, weekends, and emergency call-outs.

Job Types: Full-time, Permanent

Experience:

• maintenance within a crusher plant, quarry: 5 years (Required)
• crushers, screens, conveyors, and hydraulic systems: 5 years (Required)
• read technical drawings, manuals, and part catalogs: 5 years (Required)