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Deputy Manager, Process Engineering (HVAC)

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Job Title: Deputy Manager – HVAC Project / Process Engineer,


Job Summary: To lead and execute greenfield and brownfield HVAC projects from design review to commissioning, ensuring systems meet GMP, regulatory, and operational requirements, while coordinating with cross-functional teams, consultants, and vendors.

Key Responsibilities

1. Project Execution (Greenfield & Brownfield)

  • Execute HVAC projects for greenfield and brownfield facilities, including expansions, retrofits, and capacity enhancements.
  • Review and finalize HVAC system design, layouts, P&IDs, URS, and technical specifications in coordination with consultants.
  • Manage project activities from concept to handover, including installation, testing, commissioning, and qualification.
  • Coordinate HVAC integration with process equipment, utilities, cleanrooms, and building services.
  • Plan and monitor project timelines, milestones, and resource deployment.

2. Installation, Commissioning & Qualification

  • Supervise HVAC installation activities to ensure compliance with approved drawings and specifications.
  • Lead commissioning activities, air balancing, temperature & RH mapping support, and system optimization.
  • Support and review DQ, IQ, OQ, PQ documentation and execution.
  • Ensure system readiness for regulatory inspections and audits.

3. Operations & System Performance

  • Oversee operation and maintenance of HVAC systems post-handover.
  • Monitor BMS and EMS systems, analyze trends, alarms, and deviations.
  • Review HVAC preventive and breakdown maintenance strategies.
  • Ensure energy efficiency, system reliability, and continuous improvement.

4. Coordination & Documentation

  • Coordinate with Cross Functional Teams (Engineering, QA, Production, EHS) and external vendors.
  • Ensure preparation, review, and compliance of SOPs, logs, protocols, and validation documents.
  • Escalate technical risks, deviations, and project issues with mitigation plans.
  • Guide technicians and junior engineers during execution and routine activities.

Key Skills & Proficiency Levels

Skill Area Description Proficiency Level

HVAC Project Execution
Handling greenfield & brownfield HVAC projects end-to-end
Advanced

HVAC System Design Review
AHU selection, ducting, zoning, pressure cascade
Advanced

Cleanroom HVAC
Temperature, RH, differential pressure control
Advanced

Commissioning & Qualification
DQ, IQ, OQ, PQ, air balancing
Advanced

GMP & Regulatory Compliance
WHO / USFDA / Schedule M understanding
Advanced

BMS & EMS Monitoring
Alarm handling, trend analysis, compliance
Intermediate to Advanced

Vendor & Consultant Coordination
Technical discussions, execution follow-ups
Advanced

Documentation & SOPs
Protocols, reports, deviation handling
Advanced

Preventive & Breakdown Maintenance
HVAC system reliability management
Intermediate

Energy Optimization
System efficiency and improvement initiatives
Intermediate

Team Handling
Guiding technicians and junior engineers
Intermediate

Problem Solving & RCA
Troubleshooting HVAC & project issues
Advanced

Qualification: BE / Diploma – Mechanical Engineering,
Experience: Minimum 8 –12 years in HVAC engineering, Mandatory experience in greenfield and/or brownfield HVAC project execution (pharmaceutical / regulated industry preferred).
Candidates who want to apply for internal jobs, must have completed atleast 2 years within existing role.

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