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Die Cutter Operator

Die Cutter Operator

General Purpose
Responsible for performing manual and machine tasks related to the setup, maintenance, and operation of die-cutting equipment to produce products that meet customer specifications, quality standards, and production requirements.

Essential Job Functions

Demonstrate general knowledge and understanding of die-cutting processes and equipment
Read job tickets to determine setup specifications and operating instructions
Monitor machine operations to detect malfunctions and determine necessary adjustments
Follow all applicable standard operating procedures for the job, position, and department
Perform routine adjustments during press runs to maintain consistent production
Complete assigned work accurately and on schedule
Follow instructions precisely
Maintain daily production records using required forms
Record production data, including time spent on specific tasks
Maintain a clean and organized work area
Open machines and remove or replace damaged product using hand tools
Train team members on machine setup, operation, and safe use
Perform daily, weekly, and monthly maintenance and troubleshooting
Perform make-ready procedures
Collaborate with team members across departments to maximize production efficiency
Follow established department policies, procedures, work instructions, and safety and environmental guidelines
Perform other duties as assigned

Qualifications

Knowledge of Bobst die-cutting equipment preferred
Minimum of two years’ experience running board stock and paper on flatbed die cutters
Ability to read and interpret safety rules, operating instructions, maintenance manuals, and procedural documents
Basic computer skills, including data entry
Ability to perform basic arithmetic, including addition, subtraction, multiplication, and division
Ability to maintain reliable attendance
Ability to pass color vision and color hue tests
Ability to meet or pass mechanical aptitude testing or demonstrate mechanical aptitude through prior experience
Ability to use pre-make-ready tables
Ability to use measuring and inspection tools, including rulers, calipers, and micrometers
Knowledge of size and location requirements for the nicking process
Ability to identify common packaging defects, including cracking, sharpness, heavy scoring, misalignment, tearing, light cutting, loose fibers, and pressure marks
Ability to create spotting sheets and stripping boards
Knowledge of rubber and cork selection and application
Knowledge of reknifing tools and techniques, including benders, bridgers, miters, and cutters
Knowledge of tonnage adjustment during cutting operations
Knowledge of underlay use and spotting techniques
Knowledge of cube and manual tonnage operation
Knowledge of 1mm counter plates and use of register pins
Ability to repair dies by modifying creasing rules and cutting knives
Knowledge of blind make-readies and associated processes
Knowledge of counter plates, matrix, spotting tape, and underlaying techniques
Willingness to work overtime as needed; significant overtime may be required during peak periods
Ability to perform all essential job functions with or without reasonable accommodation

Safe Work Requirements

Wear required PPE, including safety glasses, hearing protection, safety shoes, gloves, hard hats, and task-specific PPE
Comply with Smurfit WestRock employment policies, handbook, and workplace safety rules and procedures
Submit safety concerns, safety work orders, and incident reports as required
Follow site leadership direction as part of the Safety Excellence System
Complete all required training through the Learning and Development system
Understand and follow the STOP Work Process, including the right to stop work to ensure safety

Physical Demands