Die Design & Simulation Engineer

Dubai, United Arab Emirates

Design and develop aluminum extrusion dies (solid, hollow, and semi-hollow) using CAD (Auto Cad) software.
Perform FEA simulations QForm Extrusion to predict material flow, profile quality, and potential defects.
Interpret simulation results and make design modifications to improve die performance, reduce trial time, and ensure dimensional accuracy.
Collaborate with production and die shop teams to solve extrusion challenges such as die lines, surface defects, and dimensional inconsistencies.
Create detailed 2D and 3D die drawings (Ansys Space Claim ,Fusion 360), bill of materials
Analyze extrusion trial feedback and incorporate learnings into future designs.
Support continuous improvement projects for die life extension and process optimization.
Maintain die design records, simulation reports, and revision history.
Work closely with the quality team to ensure designs comply with ISO/ASTM standards and customer specifications.

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