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Dies & Tools Engineer

Cairo, Egypt

Responsibilities:

  • Sets plans and programs for periodic and preventive maintenance for all

factory dies, molds tools, internal or external working.

  • Supervises the execution of the maintenance plans and programs to ensure

the continuity of nonstop production for long-time.

  • Analyses dies failures, diagnosing its causes, suggesting suitable treats and

reporting to operational maintenance manager.

  • Coordinates with production and planning department the ways of failure

notification to schedule repairing without stopping the production line for

long-time and giving working orders for dies sections.

  • Participates in setting technical specifications for all spare part needed to

be purchased and contact the manufacturing workshop for manufacturing

spare parts with special specifications

  • Audits weekly and monthly for all maintenance and dies activities
  • Setting ways of protection for unused production dies and releasing related

instructions

  • Manages dies maintenance leaders and their performance and supplying

spare parts and maintenance requirements

  • Coordinates the performance of quality engineers and developing their

reports

  • Coordinates with the purchasing dept. to provide mechanical and electric

spare parts of the frequently consumed parts and keeping them at the

warehouse to ensure their availability.

  • Writes periodic reports on the performance of all factory dies, olds and

suggesting modifications and developing techniques by the coordination

with production dept.

  • Participates in setting the tools and dies dept. budget by the coordination

with operations production manager and central manufacturing

engineering

  • Trains workers for equipment maintaining techniques, failure causes,

prevention and their remedy.

  • Participates in manufacturing studies and solving technical problems.
  • Designs and manufacturing dies and alternatives to increase productivity

with cooperation with central manufacturing engineering and R&D.

  • Communicates suppliers and sister factories to manufacture required spare

parts

  • Following all working techniques and instructions according to quality

programs requirements

  • Sets plans and programs for periodic and preventive maintenance for all

factory dies

  • Manages the execution of the maintenance plans and programs to ensure

the continuity of nonstop production for long-time

  • Analyses dies failures, diagnosing its causes, suggesting suitable treats and

reporting to operational maintenance manager

  • Coordinating with production department the ways of failure notification

to schedule repairing without stopping the production line for long-time and

giving working orders for dies sections

  • Participates in setting technical specifications for all spare part needed to

be purchased and contact the manufacturing workshop for manufacturing

spare parts with special specifications

  • Sets plans and programs for periodic and preventive maintenance for all

factory dies

  • Manages the execution of the maintenance plans and programs to ensure

the continuity of nonstop production for long-time

  • Analyses dies failures, diagnosing its causes, suggesting suitable treats and

reporting to operational maintenance manager

  • Coordinates with production department the ways of failure notification to

schedule repairing without stopping the production line for long-time and

giving working orders for dies sections

  • Participates in setting technical specifications for all spare part needed to

be purchased and contact the manufacturing workshop for manufacturing

spare parts with special specifications

  • Audits weekly and monthly for all maintenance and dies activities
  • Sets ways of protection for unused production dies and releasing related

instructions

  • Implements Lean Manufacturing project in his section.

ü Improve safety and health condition in his area.

ü Improve Environmental impact & implement Zero landfill waste management

system.

Areas of authority:

  • Approves vacations, allowances, and penalties inside his/her

Operations.

  • Nominates high performing employees for rewards (Suggest & Win,

Quarterly Excellence awards, etc.

  • Evaluation and rating of subordinates (Performance management

process)

  • Deciding salary increase in alignment with performance level and

company’s salary structure.

  • Approving Budget of Department.

Organizational Relationships:

  • Supervision of: Dies & Tools technicians
  • Functional relationships with: Manufacturing, Purchasing , R&D, and

other Plant’s Department

  • External Relationships: suppliers

Education, Skills, Experience required:

  • B.Sc. Mechanical Engineering-Production Department.
  • From 2 to 4 years in the field of Dies and tools maintenance.
  • Project Management Skill is Required.
  • Good Written and Verbal Communication Skills in English.
  • Ability to Apply Lean Manufacturing Concepts.
  • Auto CAD, MS Project & MS Office Tools.

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