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Engineer - Connectors
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What you’ll do:
This role will be responsible for the design activities of Eaton’s electrical/Optical connectors, accessories, cables and conduit assemblies within its Aerospace Interconnect Technologies Division. This role supports project engineering in generating the concepts thru CAD and drawings for new product development and product sustaining activities. Performs design engineering work from concept development, design for manufacturability, and final design documentation. Can generate complex component drawings and stack-ups to effectively communicate requirements. Able to develop creative solutions with existing technologies and add novel designs when required to meet the product requirements. Critical thinking and research mindset is needed for the role. Able to perform experiments and support lab for testing and simulations. Should be able to analysis the test and simulations data/report and able to make correct design results independently. Able to support a number of projects at once and effectively communicate commitments to global project teams. Contributes effectively towards team goals and influences the work group; works beyond routine nature of tasks utilizing specialized knowledge to support internal and external customers. Able to initiate engineering change orders and understands how to implement design changes within a configuration-controlled environment.
- Able to understand or have Knowledge of industry specifications (MIL 38999 etc.) and derived test standards
- Able to Drives PRO-Launch/PRE-Launch execution for NPI/NTI programs with work package approvals, engineering management plan and attaining all engineering deliverables per activity matrix
- Able to Verify completed drawings, reports, and change orders for completeness and conformity to standards, procedures and specifications. Verify accuracy of calculations, dimensioning and tolerancing
- Should manage design history folders, generating Engineering Change Orders to start the release process of technical data.
- Participates in design reviews, innovation summits, and design bursts, leverage technical papers and patents for meeting the technical requirements of the application
- Should be able to product sustaining activities to improve manufacturability or to manage obsolescence through drawing changes.
- Good learning agility and passion to leverage DFSS concepts / tools such as PDSC, P-Diagram, DFMEA, Risk Management & DVPR for new product development &/or existing product improvements
- Creation of 3D models, drawings, reports, ECRs/ECOs and BOMs, Tooling designs, Test fixture designs, Test plans and Test reports for new product designs and modification of existing drawings and models.
- Coordinate design reviews through release process in Enovia
- Sustains process for design standards and procedures governing product design methods, documents and data control for the associated business group
- Ensure the successful completion of the assigned projects within the budget time and cost constraints
- REACH/RoHS knowledge and material characterization /analysis will be preferred"
Qualifications:
B.E/B.Tech/M.Tech
Mechanical or related engineering area with (BE) 4-5 years,(MTech) 2+ years of experience in design and development of Optical connectors, cables and accessories. Relevant exposure to manufacturing of connectors, contacts, wires and cables will be added advantage
Skills:
- Opto-mechanical design: Knowledge of best practices for mounting and integrating delicate optical components like lenses, mirrors, and prisms into stable mechanical structures. Analysis and design of opto-mechanical coupling methods (literature reviews + design)
- Thermal management: Expertise in designing and analyzing heat transfer to manage thermal cycling effects, which can cause component deformation and degrade optical performance.
- Kinematic design: Knowledge of designing precision mechanisms and kinematic mounting principles to ensure stable positioning and repeatable alignment of optical elements ex. interferometry parameters, spring forces and their impact, sealing design and its impact etc
- Optical metrology: Experience using specialized optical testing and measurement equipment, including interferometers, autocollimators, and beam profilers, to test and validate optical and mechanical performance.
- Optical alignment: Practical skills in aligning, optical components, and subassemblies to meet stringent performance requirements, Standards of fiber optic telecom connectors alignment
- Test procedures: The ability to develop detailed optical test procedures and test stations to validate system-level performance.
- Environmental testing: Experience designing products to survive and perform optimally under various environmental conditions, such as shock, vibration, and vacuum.
- System error interpretation: The ability to interpret and contribute to system error for both optical and mechanical factors.
- Proficiency in mechanical design and tolerance analysis for precision components .Knowledge of fabrication methods while creating designs -micro-molding for high precision components, precision machining etc
- Basic Knowledge of aerospace-grade materials in ceramics, polymers, aluminum ,AM etc
- Optical simulation tools: Familiarity with optical simulation software like Zemax or Code V is beneficial for understanding optical system requirements (Not mandatory) "
"Excellent written and verbal communication skills needed.
Ability to work across site boundaries in a global virtual engineering organization.
Ability to network and develop relationships with other Eaton Aerospace and non-Aerospace resources.
Ability to develop productive working relationships with functions and organizations outside of Engineering."
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