Plan correction at the start of every FN based on demand, plant constraints and supply constraints (RM+PM).
Generate RM & PM demand based on the Paint plans at Unit level and upload the same in system for Purchase team.
Preparation and monitoring of RM & PM coverage at units, anticipation of issues based on supplies and consumption. Also, have preventive & corrective action plan in place.
Monitor production with the plant at Streams/Products/Pack Level.
Generation and circulation of daily reports to plant and team for easy monitoring of health of the system and daily deliveries along with on-going updates on issues.
Interface with purchase and plant teams, highlight and resolve issues related to the same.
Report the production performance and tie up with SKU variance.
Generate, record and circulate weekly, FN and monthly reports for production across the organization.
Check for feasibility of plans loaded with plants based on capacity constraints in emulsion, resin, manpower and other resources POV.
Support for definitions of any new products/shade/SKUs introduced in the plants before the start of FN level.
Facilitate delivery of non-inventoried items and Direct Sales orders.
Priority SKU management among distribution and plants to ensure critical SKUs are serviced on time.
Cater to export requirement for Asian Paints overseas units among plants and IBU supply chain.
AIG management by balancing effective material utilization and optimal production scheduling.
Understand the dynamic production scheduling of plants, align the same to demand and act as a bridge between Supply chain and manufacturing.
Identification and implementation of development projects for automation, avoiding NVA and various other developmental activities.