Industrial Quality Engineer - Burg El Arab/ Alexandria Factory

PURPOSE OF THE JOB

Ensure Product Quality compliance according to Customer & Internal specifications

Deploy Industrial Quality Standards per manufacturing process during manufacturing to support :

External Demerit at ZERO for Customer and improve IQ Performance with DpU (Defect per Unit), especially for Special Processes

ORGANISATION

Organization structure (job belongs to...)

• RSC / D&IS / SERVICE Industrial Quality

Reports directly to:

• Industrial Quality Manager for PIQ Manager / Leader

Direct reports to PIQ Manager / Leaders:

• Industrial Quality Engineer / Technician
• Industrial Quality Inspector (Coud be dotted line in case of reallocation of QC-IQ-04 to Production)

Network & Links

Internal

• Line Manager, EPU manager (Elementary Production Unit), PME team (Process & Manufacturing Engineering), SC (Supply Chain), SQA (Supplier Quality Assurance) & PrXM (Project X Manager)

External

• Customers representative
• Suppliers & Sub-contractors

MAIN RESPONSABILITIES

Accountability & Authorities

PIQ - Process Industrial Quality Manager (Engineer) / Leader (Technician)

• Manage IQ activities in relevant workshop : People, Process & Performance
• Perform DpU / External Demerit analysis to lead efficient Line Quality Animation with industrial cross function team
• Support the decision for all Hand Overs (GO / NOGO) & keeps NO GO Veto Right in any case
• Stop the production if needed for mandatory reason (e.g. Safety impact needed rework)
• Participate to Criticality Matrix analysis & contribute to Process FMEA (Failure Mode & Effect & Analysis)
• Lead FAR & Participate to FMR / SMR
• Implement & Regularly update of Quality Control Plans during Pre & Serial manufacturing activities
• Ensure availability of Car History Book & Compliance of the manufactured products before shipping

Industrial Quality Engineering / Technician

• Support PIQ in her / his scope
• Manage Internal NCR: Support NCR team to complete characterization until closure using Problem Solving methodology (e.g. QRQC)
• Participate in Customer Inspections

• Qualify manufacturing teams regarding the Self-Inspection
• Manage Workstation Dynamic Checklists (Self-Inspection & Workstation Inspection)
• Perform Workstation Audit & Follow-up

• Perform or participate to inspections of products when required (e.g. PCx)

Performance measurements

• External Demerit, Defects per Unit & First Pass Yield reductions to achieve objectives defined
• CONQ per unit (Cost Of Non Quality) reduction to achieve objective defined
• APSYS score objective for Industrial Quality requirements (Q09 to Q13 items)

MAIN REQUIRED COMPETENCES

Educational Requirements

Mandatory:

• Master’s degree in engineering (electromechanical, electrical, material, mechanical…) or equivalent for Engineer
• Associate degree for Technician
• Must be able to read drawings / specifications and familiar with a variety of test equipment
• Special Process Qualification minimum at Level 2 according to Quality Academy criteria’s
• Experience in managing Quality tools (Problem solving, Lean Six Sigma, …)

Desirable:

• Railway experience is a “plus”

Experience

Mandatory:

• Processes knowledge on Quality and at Industrial level
• Management experience (For PIQ Manager / Leader)
• Using digital tools

Desirable:

• 5 years experiences in Industrial
• Experience in Project management or equivalent
• Experience in audit are appreciated

Competencies & Skills

• Rigor & communication
• Technical mastering of railway products
• International mindset & Fluent in English (For PIQ Manager / Leader)
• Ability to work in a matrix organization and resistance to pressure (Production & Delivery)
• Knowledge of Quality standard (ISO9001, IRIS, CMMI, …) and Quality tools