Kiln and utilities Inspection Section Head

• Follow all main equipment vibration condition, analyses the vibration spectrum and give the recommended action according to deep analyses
• Follow up plant equipment KPIs, RF, PF and UF. Perform all types of specific inspection (Magnetic Crack detectors test, vibration analyzer test, thickness measurements, inspection by stroboscope, die penetrant test, florescent powder test).
• Follow up all equipment KPIs and perform monthly reliability meeting.
• Perform RCA meeting for all stoppages more than 6 hours and give the most possible action to eliminate the stoppages.
• Follow up the oil analysis for all equipment.
• Issue and follow all work cycle throw SAP
• Perform balancing and laser alignment for all process fans.
• Controls the accurate execution of the maintenance schedule of all mechanical infrastructure, e.g. Line 4, according to procedures and assigns the necessary resources according to needs, supporting the efficient operation of the plant and meet of agreed monthly and annual production targets specifically for kilns reliability, performance and utilization factors.
• Follows all mechanical maintenance procedures, evaluating their effectiveness and proposing improvements that will enable the mechanical maintenance to function in the most effective way
• Proceeds to the optimization of mechanical maintenance operations, using the most proper tools and methods, in order to maximize equipment availability and effectiveness
• Evaluates the work performed and delivered from his team and vendors, providing all the necessary support for its efficient and timely execution and ensuring that equipment is in good operating condition and fully inspected, tested and ready to meet operational requirements
• Monitors and evaluates the efficiency of the mechanical maintenance activities providing analytical reporting of results, e.g. maintenance progress report, consumption of materials, specific tools, man hours, including services from external suppliers and focuses on identifying areas for operational improvement, as well as identifying the most suitable suppliers of spare parts and services that meet company standards
• Conducts mechanical operational assessment, executing proactive maintenance operations, identifying issues of consideration and proceeds to all the adequate steps and actions when electrical incidents occur
• Identifies the operational needs for kilns and utilities of his area of responsibility in terms of equipment, spare parts or resources, and communicates them with his/her supervisor, assisting in the development of the department’s budget. Provides technical insight and support for the development of the 3 years investment plan
• Motivates, develops and manages his team in a way that ensures high level of initiative, cooperation and personal development opportunities
• Ensures that safe work rules and practices are understood, implemented and consistently followed by the Maintenance department employees and subcontractors
• Follows the appropriate health, safety and environmental practices in for kilns and utilities area of responsibility, identifying and reporting issues of consideration in order to meet company, corporate and governmental standards.

Job Specifications

Education & Experience

• University degree in mechanical engineering
• 5 - 7 years of relevant work experience within an large industrial organisation of the cement sector

Technical Skills

• Very good knowledge of cement products and cement production processes
• Advanced knowledge of maintenance management methods of predictive inspection tools
• Very good knowledge of general mechanical and industrial automation
• Knowledge of safety laws and regulations
• Analytical and conceptual thinking
• Flexible and innovative personality
• Very good communication and interpersonal skills
• Team spirit and ability to motivate and engage people to projects
• Organisational skills and ability to work under pressure
• Excellent knowledge of English
• PC literacy