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Machine Operator III
- Ensure that the resins are correctly mixed, and the correct raw materials are available before beginning production to make quality pipes
- Ensure that the correct labels and marking meet standard / client specifications
- Comply with operational procedures and instructions when performing all job tasks and activities
- Report any accidents, problems, mistakes or non–conformities faced during production to the superior
- Perform pre-curing and proper de-molding on products to minimize defects
- Maintain proper records for both molds and mandrels along with stenciling each to achieve proper identification
- Inspect the de-molded product to be able to offer it later to the online QC for final inspection
- Cool the related mandrel to reach the minimum required temperature
- Ensure the mandrels are ready for production without any delay to meet the committed schedule
- Monitor the machine operation as per the requirements and within its defined limitations to avoid any damage to the machine/tested item
- Set up and dismantle pipe testing heads and fittings blind flanges to ensure that no problem occurs during testing
- Test pipes in accordance with testing schedule and log the daily tests
- Select the correct rubbers rings, O-rings and flange per drilling standards to accelerate the testing process
- Apply the valid calibration dates on the gauges to meet QC testing requirement
- Calibrate, build up, grind and cut pipes to required dimensions and quality standards
- Prevent wastage and rejections during calibration
- Track, log and report the daily output and post curing status to ensure production schedules are met
- Comply with relevant safety, quality and environmental control procedures and instructions
- Use personal protective equipment and safety gear when performing assigned tasks
- Keep operational areas clean and well organized to prevent incidents and accidents
- Maintain assigned tools, equipment and machinery in good working order
- Report on unsafe acts, incidents or safety violations
Skills
- Ability to read, write & speak English
- Detailed knowledge of the Pipe machine and Products.
- Knowledge of Raw Material and associated hazards, Material Safety Data, Resin mixing / dosage.
- Detailed knowledge of product specifications – dimensional and visual requirements
- Knowledge of using measuring / tools such as Pi-Tapes. Measuring tapes, Vernier calipers
- Knowledge of required quality standards, visual defects
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