Manufacturing Design, Tooling, and Value Engineer

Description:

The Manufacturing Design/Tooling/Value Engineer will be responsible for designing and optimizing manufacturing processes, developing tooling solutions, and driving cost-efficiency through value engineering principles. This role bridges product design and production, ensuring manufacturability, quality, and cost-effectiveness while supporting continuous improvement initiatives.

Key Responsibilities

• Design and improve manufacturing processes for new and existing products.
• Provide Design for Manufacturing (DFM) input during product development.
• Collaborate with cross-functional teams (production, quality, R&D) to ensure seamless integration of designs into manufacturing.
• Analyze production workflows and recommend layout improvements for efficiency.
• Design, develop, and maintain tools, dies, molds, jigs, and fixtures using CAD software (SolidWorks preferred or CREO).
• Conduct feasibility studies and cost analysis for tooling projects.
• Oversee installation, testing, and maintenance of tooling equipment.
• Troubleshoot tooling issues and implement corrective actions.
• Ensure compliance with safety and quality standards in tooling design and usage.
• Identify opportunities for cost reduction without compromising quality or functionality.
• Perform design-to-value analysis and implement optimization strategies.
• Collaborate with suppliers and internal teams to source cost-effective materials and processes.
• Support continuous improvement initiatives using Lean and Six Sigma methodologies.
• Maintain accurate documentation for tooling specifications, process changes, and design updates.
• Ensure adherence to ISO standards and regulatory requirements.

Requirements:

• Education: Bachelor’s degree in mechanical engineering, Manufacturing Engineering, or related field.
• Experience: 5–7 years in manufacturing engineering with strong exposure to tooling and value engineering.
• Technical Skills:
• Proficiency in CAD software (SolidWorks preferred or CREO).
• Knowledge of machining, sheet metal fabrication, and injection molding processes.
• Familiarity with ERP systems (NetSuite preferred).
• Understanding of GD&T and ANSI standards.
• Preferred Methodologies: Lean Manufacturing, Six Sigma, FMEA, 5S.
• Soft Skills: Strong problem-solving ability, project management skills, and cross-functional collaboration.
Strong Communication Skills, both verbal and written.

Preferred Skills

• Experience with basic manufacturing fabrication processes (CNC Machining, Welding, Press Brakes).
• Design for Additive Manufacturing (DFAM): Apply principles of DFAM to ensure designs are optimized for specific 3D printing technologies and materials (e.g., FDM), focusing on structural integrity, print success, and efficiency.
• Knowledge of cost modeling and ROI analysis for tooling projects.
• Certification in PMP or Value Methodology (VMA/AVS) is a plus.