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Manufacturing Engineer
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Manufacturing Engineer
Primary Job Responsibilities
- Develop detailed manufacturing plans for new programs that will require new equipment or retool of existing equipment.
- Prepare all sourcing activities from RFQ to PO for any major outside tooling and equipment purchases (i.e.; continuity testers, alignment equipment, balancers, uniformity equipment, etc).
- Gather all relevant product information, production rates and assembly requirements from customer contacts.
- Prepare equipment operators by assisting launch team with training; providing reference and support resources.
- Prepare equipment operators by assisting launch team with training; providing reference and support resources.
- Maintain process integrity by developing and updating policies, procedures, methods, and guidelines.
- Monitor / Support plant with equipment installation and launch.
- Review all sourcing activities from RFQ to PO for any major outside tooling and equipment purchases (i.e.; continuity testers, alignment equipment, balancers, uniformity equipment, etc.).
- Work with PC&L team to optimize material flow to production line.
- Understand Android operations (Sequencing/subassembly, shipping and receiving).
- Be responsible for equipment certification and run-off provide feedback and escalate any issues to leadership.
- Ensure proper OEE.
- Act as a liaison and coordinate with Plant team members to make sure that lessons learned, best practices, and plant goals are driven into the new production process being developed.
- Coordinate program change requests.
- Provide Manufacturing Engineering guidance and support to ensure that the resultant assembly processes, tooling and equipment will improve throughput, scrap/rework reduction, reduce cost, and improve quality and reliability.
- Collaborate with Quality Engineer to drive Quality (PFMEA, Reverse PFMEA, Control Plan, Error-proofing plan) back into the design of the assembly processes and equipment and to ensure a robust Manufacturing System is delivered to the Plant that meets quality and engineering standards.
- Maintain process integrity by developing and updating policies, procedures, methods, and guidelines.
- Promote health and safety in all phases of engineering and launch.
- Maintain equipment records by filing documents; updating equipment database.
- Protect organization value by keeping information confidential; cautioning others regarding potential breaches.
- Maintain equipment records by filing documents; updating equipment database.
- Ability to work well in a team environment and have a positive attitude.
- Effectively interact with, lead and develop people.
- Teach, lead and continuously improve all areas of the business.
- All other duties as assigned.
Expectations
- General understanding of manufacturing processes, Android operations (sequencing, sub-assembly, shipping and receiving, and tooling).
- Strong knowledge of tooling, equipment, automation, engineering specifications, and cost reduction in automotive assembly applications.
- High level of analytical ability and problem-solving skills where problems are unusual and difficult.
- Strong decision-making skills with ability to grasp technical concepts quickly.
- Proficient with GD&T process diagrams, PFMEA, and Control Plans
- Strong oral and written communication skills.
- High level of interpersonal skills to work effectively with all team members – manufacturing, engineering, executive leadership, etc.
- Working knowledge of IATF quality system.
- High level computer skills to include Windows applications, Microsoft Word, Excel, and PowerPoint.
- Proficiency with AutoCAD a plus
- Ability to effectively manage multiple projects simultaneously and meet deadlines.
Qualifications and Experience
- Bachelor's degree in Engineering
- Experience: 3+ years of experience in assembly and/ or manufacturing and 2+ years of experience with APQP system
- Supervisory experience in the manufacturing field is preferred
Traits/Values
- Hope: The quality of possessing and adhering to positive, optimistic expectation of future events.
- Trust: Confidence in one another
- Compassion: The quality of an understanding of another's challenges.
- Justice: Concern for fairness.
- Wisdom: The quality of having good, sound judgement.
- Courage: Strength in the face of adversity.
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