Job Purpose:
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Review car material ordering, receipt/issue and inventory management.
Generic Accountabilities:
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Adherence to Deadlines and Punctuality.
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Effective and Professional Communication.
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Demonstrates Ownership and Accountability.
Job-Specific Accountabilities:
CKD Material Ordering aligned with the Vehicle Production Plan.
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Ensuring that procurement of parts is perfectly synchronized with assembly schedule to prevent line stops.
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Calculating net requirements based on the Master Production Schedule and Bill of Materials (BOM).
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Factoring in international/inland logistics and clearance to determine the exact "Order Release" date
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Implementing "Time Buffers" for critical components to mitigate the risk of shipment delays.
Optimal Inventory Management.
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Maintaining the delicate balance between minimizing holding costs and ensuring 100% part availability.
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Organizing the warehouse to deliver parts to line at exact moment and in the specific sequence required.
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Categorizing inventory (A: High value, B: Medium, C: Low) to apply differentiated control strategies and cycle counting frequencies.
Demand Forecasting.
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Predicting future requirements to enable proactive capacity planning and long-term procurement.
Obsolete Material Disposal
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Managing "Dead Stock" resulting from Engineering Changes (EO) or model year transitions.
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Evaluating if obsolete parts can be repurposed for Service Parts, training units, or other vehicle models.
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Establishing a transparent process for physical disposal and financial accounting of unusable inventory.
Safety Management.
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Ensuring a zero-accident environment within the warehouse and logistics operations.
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Enforcing strict protocols for forklift operations, pedestrian walkways, and Heavy-Duty rack inspections.
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Conducting regular fire drills and maintaining disaster recovery protocols for the facility.
Job Requirements:
Minimum Qualification
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At least 7 years of Material management experience in car manufacturing company
Experience
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Material management, Inventory management, CKD claim handling