Production Technician – Filling

• Engage with company personnel and contract manpower sourced from Dulsco or other providers.

• N/A.

Framework for the position's reflections

• Implement instructions by optimizing processes

Nature of the position's interactions

• Level 1: The position requires precise communication skills

The position operates in a specific market (regulated, competitive, etc.)

• Position operates in Regulated & Competitive market.
• Regulatory compliance on HSSEQ, ISO standards & Statutory Requirement. Competitive intelligence & Process optimization.

• Ensure daily work fully reflects TELBU’s vision, mission, and HSSEQ policies by following the Group HSEQ Charter, strictly applying Company Rules, complying with One‑Maestro standards, and performing every task safely and as per approved HSSEQ procedures and protocols.

• Small Pack filling
• Big Pack filling .
• Fully automated high speed Small Pack filling unit, equipped with high technology controls equipment and systems,
• Automated drum filling unit, Lines.
• Automated pails filling unit.

• Filling of different SKU’s (Small pack) & Filling of different SKU’s (Drums + pails pack).
• Filling on small pack filling lines & on big pack.
• Automated Label storage unit & other facilities namely Label Applicator machine, Automated strapping machine, Robot, Pick and Place units, Case Former units, online can/cartons weight checker units /Capping Machines, Caps /Labels detection systems, inject can printer, Unscramble unit.
• Automated Empty drums storage unit & other facilities namely Label printers, Automated Drums strapping machine, automated drum palletizer & Laser engraving machine.
• Lean cure tool for Productivity measurement, Print and apply Software for label applications on Cartons & Code soft software for inhouse label printing.

• Responsible for filling operations at filling line – Small & Big packs (Drums & pails).
• Adherence to Standard operating procedures for filling operations at all times.
• Able to understand filling machine working and manage changeovers / Filling machine operations including automation.
• Be responsible to Production Supervisor (Filling) / Production Engineer for productivity of the operation and able to explain the outcomes logically. Perform the role of Production Supervisor (Filling) in his absence.
• To contribute, meet and improve upon the KPI & EnPI targets as set towards overall QHSE and Energy objectives.
• Be responsible to Production Engineer for reporting any non – conformities identified during Production and / dispatch process.
• Control of quality and safety in operations, as he is the first in line and exposure to QHSE can be high due to unsafe acts on quality / safety concerned.
• Maintain and improve 5S & Visual management in work area and participate in KAIZEN implementation program.
• Charging of VI Polymer in VI batches and in standard operating time.
• Be responsible to perform role of Jetty/Tank Farm Operator during Base oil Shipment offloading.
• Be responsible for decantation operation as per standard procedure as and when required.
• Be responsible to perform role of Production Operator (Blending & Bulk) as and when required.
• Maintain and Improve productivity levels on the filling lines by meeting KPI such as, MT per Man-hour, productivity per filling machine etc.
• Be responsible to maintain high standard of housekeeping in work area.
• Adhere to Waste management guidelines and segregation of waste on Filling lines.
• Adhere to loss control management process as per standard procedure.
• Ensure operations of the filling line are well coordinated to lead to acceptable productivity levels.
• Ensure Operability of all Quality interlocks all the time at filling lines to achieve NO Quality complaints from internal /external customers.
• Train and guide subordinates well in time, for achieving the daily filling targets. Operational Training to new joiner in work area.
• Ensure optimum utilization of resources to Production Engineer -Filling reach his Productivity objectives.
• Ability to master overall operations to ensure complete control over valves / processes being operated.
• Be able to do some small maintenance in filling lines independently and Troubleshooting using his/her technical competence and skills.

• Participate in Health and safety risk assessment and critical task analysis, HSSEQ training, safety tours, Plant general inspection, Behavioural safety visits, and internal & external audits.
• Participate in Sustainab’ALL programs focused on TE 5 levers including energy improvement and CO2 reduction projects to achieve the company's 2030 and 2050 environmental goals.
• Understand the QHSE & Energy Management procedures and demonstrate exemplary conduct, rigor, vigilance and professionalism regarding HSE in all their activities.
• Ensure no quality or safety incidents occur due to negligence, carelessness or overconfidence.
• Reporting of near misses, incidents, hazards & injuries to line Manager within the time frame as required by Quality, HSE & Energy Policies and Manuals.
• Receptive to new trainings issues and be a proactive member to participate in tool kit meetings for QHSE & Energy Management improvements.
• Participate in the investigation and analysis of incidents as and when required.
• Understand and strictly comply with all current regulatory requirements relevant to the assigned areas of responsibility.
• To comply with Work Permit program (as per the PTW roles and responsibility assignment: process owner/ permit applicant/ issuing authority and approval authority).
• Selection and availability of applicable PPE’s at all times and ensuring the strict use of PPE’s in work area of responsibility.
• Strict adherence to QHSE requirements with full authority to stop any operation for safety reasons.

Compliance:

PURPOSES

• Higher Secondary Education (12th Grade) or Secondary Education (10th Grade) with a technical diploma in any specialized course (1–3 years).

• Skilled in operations of automated filling and packaging (small/big pack lines).
• Working Knowledge of MS Office & Power BI.
• Strong understanding of quality control methods, defect detection, and QA tools (FMEA, RCA).
• Knowledgeable in HSSEQ, ISO standards, and emergency equipment use.
• Capable of operating label printers, palletizers, strapping, weight checkers, and storage systems.

• Schooling/technical diploma certificate.
• Computer literacy.

• Good communication and teamwork; coordinate effectively with supervisors, engineers, and contract staff.
• Analytical and problem-solving skills; identify issues and support continuous improvement.
• Adaptable and resilient; perform well under pressure, during shifts, and in changing environments.
• Organized with strong time-management; handle changeovers and maintain production workflow.

• Ability to read, write and distinguish and compare various product / packaging requirements online and be ready to detect any mistakes when occurred due to suppliers’ faults.
• Familiar with stock control processes, including recording material usage and tracking consumption.
• Understanding of basic production‑related cost elements & SAP flow

• English, Level: Satisfactory
• Hindi, as an added language preferred.