Job Purpose
Future Pipe Industries Group is seeking an experienced Regional Senior Manager – Quality to lead and elevate quality management across the group’s global manufacturing plants and central functions. Reporting to the Vice President – Quality, this senior leadership role is central to maintaining FPIG’s reputation for excellence in composite GRP/GRE piping solutions.
The successful candidate will drive continual improvement, manage quality certifications, conduct group-wide audits, and champion a culture of quality across all business units.
Key Responsibilities
Quality Strategy & Leadership
- Implement group quality policies ensuring products meet customer expectations and agreed specifications.
- Promote a quality mindset across the organization and cross-functional teams.
- Conduct risk assessments, establish controls, and develop quality culture programs.
- Train and mentor staff on quality assurance initiatives.
- Perform root cause analysis on non-conformances and implement corrective and preventive actions.
Operational Excellence
- Lead Lean Six Sigma improvement initiatives to reduce defect rates, rejection rates, and repair rates.
- Improve first-pass efficiency across manufacturing and operational processes.
Quality Certifications
- Liaise with customers, certification agencies, and end users to obtain and maintain quality certifications and approvals.
- Implement necessary actions to maintain and renew all existing FPIG certifications.
- Obtain new certifications across all plants, including Marine Type approvals.
- Perform gap analyses before major audits to ensure compliance readiness.
Audits & Inspections
- Plan and execute a comprehensive annual audit program ensuring each plant/function is audited at least twice per year.
- Establish effective audit and corrective action systems across FPIG plants.
- Ensure all manufacturing procedures, testing, and calibration standards are adhered to.
- Report extraordinary or persistent audit findings to senior management.
Quality Management System (QMS)
- Establish and implement Quality policy, Group Quality Manual, and QMS procedures.
- Review, update, and control QMS procedures with a focus on continual improvement and regulatory compliance.
- Analyse customer complaints and collect/maintain site failure data, implementing lessons learned.
- Support FPI management in implementing QMS across all functional areas.
Customer Satisfaction
- Establish and execute customer satisfaction survey procedures and rating methodologies.
- Compile satisfaction reports, analyze data, and devise improvement plans on low-rated attributes.
People & Team
- Lead, motivate and mentor a team of 2 direct reports and 10+ indirect reports.
- Develop and roll out quality-related training programs across the group.
- Work with local management to deliver business Quality KPIs.