Reliability & Maintenance Engineer - Mechanical

Responsibilities & Key Performance Indicators

- Drive innovation and efficiency in electrical systems and processes.

- Ensure compliance with OHS&E regulations and standards.

- Manage resources to ensure optimal project and operational performance.

- Develop team members’ skills and technical knowledge.

- Ensure Electrical systems operate within predefined budget constraints.

• Provide information as required for key performance Indicators (KPI’s):
• Total Maintenance budget
• % Technical Availability
• % PM execution on time
• % Corrective maintenance on Total Cost (corrective + preventive)
• % MMMP implementation compliance
• Inventory Turnover (on spare parts warehouse)
• % RCA compliance
• 5S board and KPI board implementation
• % Customer satisfaction (based on annual questionnaires)
• n° preventive actions for safety -SPA (per person per year)

- Ensure application of guidelines, procedures, and recommendations issued by global and local teams are followed. Drive and support MMMP implementation.

- Maintain relations and continuously report to Operations Manager and customer representatives

- Verify existing maintenance plan and propose the updating/optimization parallel review of stock spare parts

- Review Preventive Maintenance periodical planning / using RCA and FMECA inputs

- Review, analyze and maintain equipment criticality (ABC)

- Collaborate with Customer’s Team Leader to obtain maintenance targets (equipment availability/reliability, security, environmental respect, quality, cost-effectiveness maintenance, etc.) proposing methodologies and maintenance procedures to safeguard equipment condition.

- Analyse maintenance problems (through cost analysis, equipment criticality evaluation, typology/frequency failures analysis, inefficient situations, etc.) and propose suitable solutions using tools, like 4 box tool, Pareto

- Carry out the continuous monitoring of “Maintenance Management System” in order to identify criticality and possible solutions, by regular monitoring of Service quality indicators.

- Define and evaluate KPIs (strategic and technical indicators) and continuously monitor and analyze. Creating reports and action plans

- Ensure the implementation and follow-up of the continuous improvement process.

- Implement 5S and KPI boards

- Identify the critical spare parts that must be available for immediate use in case of failure and prepare the relevant list.

- Identify minimum stock of critical spare parts and relevant suppliers for quick delivery in case of urgent need.

- Participate with the Operations Manager, and Administration & Logistics function to check final balance costs about budget and investigate reasons for shifting.

- Ensure the CMMS is operating effectively at all times, and interfaces smoothly with other systems, with minimal delay.

- Ensure the training required, at all levels, to ensure that skill levels are adequate to fully utilize the CMMS, is carried out.

- Prepare and coordinate the training required due to system upgrades or system changes.

Qualification:

• Master degree or Bachelor degree Mechanical;
• Specific Training on Maintenance Engineering Concept and Tools.
• Good understanding of the applicable production process.
• Detailed understanding of Failure Analysis Techniques.
• Sound understanding of Maintenance techniques and tools.
• Sound understanding of Reliability processes and methodologies.
• Trained for national and international engineering standards.

Experience:

· Minimum 10 years on Reliability & Maintenance Engineering methodologies

Job Type: Full-time

Education:

• Bachelor's (Required)

Experience:

• Reliability & Maintenance: 8 years (Required)