cement production plant operator

UltraTech Cement

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 Key Result Areas / Accountabilities
 
 
 Supporting Actions
 
 
 Operational Management: Operation and optimization of VRM/coal mill as to achieve the targeted production and Power.
 
 
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 Continuously check operation and quality parameters of equipment&rsquo;s and Identify abnormalities if any Inform SH Process and CCR Operators for corrective actions
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 Implementation of daily activities as per production planning
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 Automise and track VRM/coal mill circuit to avoid idle running of equipment
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 Implementation of PM checklist in the section,
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 Why-why &amp; PM analysis for process break downs and take corrective measures.
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 Daily Trends review and checklist execution Record day wise production and Power Consumption and prepare comparative data for study/analysis.
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 Monitoring of power consumption and take corrective action to reduce power consumption.
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 Ensure grade wise production as per requirement and correct changeover of circuit ensuring product quality.
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 Cross checking of cement blaine whenever it comes abnormal.
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 Planning and monitor smooth changeover of cement grade as per requirement
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 Monitor and ensure timely replacement of grinding media make-up charge
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 Assisting SH P&amp;QC in day to day operation activities to ensure smooth operation to meet the company target with proper coordination with respective departments.
 
 
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 Cost Control: Process expenses to
 
 
 operate in budgeted norms and
 
 
 implementation of improvement
 
 
 actions for cost optimization.
 
 
 1 Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment&rsquo;s. Continuous monitoring of trends along with process parameters. Ensure running of power saving equipment in SPRS. Running Raw Mills / Cement Mills in Fuzzy logic control.
 
 
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 Implement the action suggested to reduce the variance after comparing actual and budgeted cost.
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 Use of grinding media within the budgeted norms.
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 Evolve schemes resulting in reduction and power cost.
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 Monitor false air and idle running of equipment and take corrective action.
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 Ensure running of power saving equipment to optimize and reduce power consumption.
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 Initiate procurement of grinding media with shutdown planning to optimize idle inventory level.
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 Making shutdown PRs and MRs, Indent / Issue the material and coordinate with Contractor
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 Control utilisation of contractor manpower &amp; overtime.
 
 
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 Continuous Improvement &amp; Process Maintenance Jobs
 
 
 
 Identify areas for improvements,
 
 
 conduct focused studies, and
 
 
 execution of proposals on
 
 
 modifications /improvements for
 
 
 Productivity Improvement.
 
 
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 Coordination for Refractory work in shutdown activities and shutdown jobs at various places. Supervise for correct installation of castables. Take no load trials of standby equipment&rsquo;s. Change overs whenever required. Co-ordination for shutdown activities assigned.
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 Assist in data collection, analysis of data and implement corrective action based on action plan.
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 Analysis of data and feasibility study (Cost benefit analysis) by application of PM analysis.
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 Process flow measurement and parameter cross check if found abnormal.
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 Identification of source of leakage and ensure corrective action.
 
 
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 Legal And Statutory Compliances
 
 
 
 Products licenses, bis requirements /regular statutory fees &amp; networking.
 
 
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 Prepare documents for proactive renewals, compliance of BIS requirements.
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 Ensure the calibration of all laboratory equipment&rsquo;s maintain record of the same.
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 Assuring conformity of test results with the statutory requirements of BIS and internal specification.
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 Monitor statutory compliance for process requirements as per i.e. rules.
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 Carryout the required checking, testing as per guidelines.
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 Timely &amp; accurate payment of statutory fees and ensure no noncompliance in the same
 
 
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 Quality Control: To supervise, monitor and control quality of raw materials, process intermediates and finish products as
 
 
 per plan through proper sampling and testing
 
 
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 Monitor, coordinate and supervise daily samplings and sample preparation of incoming, in-process and finished products material such as Coal, Gypsum, Clinker and Cement.
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 Supervising moisture content in raw material and take corrective actions in process.
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 Monitor activity of quality management module of SAP &amp; Data feeding.
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 Ensuring sampling and testing of all the materials as per plan.
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 Supervising the quality data in the lab operation.
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 Informing SH P&amp;QC of any deviations in the test results against standards
 
 
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 Accountability: Unloading &amp; Feeding of Raw
 
 
 Materials.
 
 
 Maintain all records and generate MIS in an accurate &amp; timely manner.
 
 
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 Decide, inspect the location for storage.
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 Prepare piles &amp; maintain pile-wise record for quantity and quality.
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 Arrange unload coal / raw material outside if pile is full. Arrange transfer outside coal to piles, if required.
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 Deploy resources/machineries.
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 Discuss / Interact with materials for requirements of various raw materials &amp; Coal.
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 Enter the receipts / issue of coal and other raw materials in SAP
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 Check stock status daily
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 Prepare MIS for consumption / receipts and stocks.
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 To ensure timely completion of physical checking of Raw Material quantities
 
 
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 System Management
 
 
 (Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition &amp; quality standards)
 
 
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 The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Cement Mills &amp; Coal Mills thorough the involvement of employees for improving plant working and quality standard. Identify and improvement study and kaizen. Identify &amp; get rectified. Abnormalities. Spillage/leakages. Unsafe conditions/practices. 5S activities. Points emerged in campaigns. Implementation plan for Quality improvement objectives. Improvement of WCM criteria score. EMS targets. Internal customer rating improvement. Statutory compliance. Improvement of OEE/MTBF/MTTR Elimination of muda. Does why analysis. Prepare/present weekly/monthly WCM presentation. Develop one-point lesson. Update WCM activity board Create awareness in team members. Develop visual controls.
 
 
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 Focus on SHE (Safety, Health &amp; Environment) along with Sustainability initiatives
 
 
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 Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
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 Educating team about &ldquo;I know my job&rdquo;, &ldquo;I know the hazards associated with my job and I applied control measures&rdquo; &amp; &ldquo;I escalate to my senior&rdquo; among manpower deployed in sections/department manpower including peer, WB &amp; CL manpower.
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 Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
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 To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP.
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 Active participation in safety training, safety sub committees, standard champions meeting and any safety event.
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 . Housekeeping and Environmental / Safety. Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area. Monitor performance of dust control equipment&rsquo;s i.e., GCT, Dust collectors, CO tripping. Using personal protective equipment&rsquo;s. Participating in WCM activities.
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 Adhering of all safety precautions on the site and off the site.
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 Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.
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</div>

PF Process -Wanakbori Cement Works

Adbri

The role An exciting opportunity exists for an enthusiastic and hard-working employee to join our inclusive Adbri Cement production team. Reporting to the Production Supervisor on a rotating 12-hour shift roster (2 days on, 2 nights on, then 4 days off) you will be responsible for ensuring the optimum operation of production assets, completing critical plant checks within site procedures, and ensuring safety, environment, quality and production targets are met. This exciting opportunity presents the right candidate with a comprehensive career development pathway. Responsibilities <ul> <li>Use initiative and problem-solving skills to pre-empt potential problem areas.</li> <li>Work with the Production Supervisor and other team members to respond to operating plant issues and ensure plant delays are minimised.</li> <li>Engage in training to multi-skill to enable the operator to work in all operational aspects including plant isolation's, permit issuing, kiln and cement mill processing, central control room operations and ship loading procedures.</li> <li>Comply with daily Operation Plans</li> <li>Ensure operational standards, policies and procedures are followed.</li> <li>Safely operate heavy mobile equipment</li> </ul> What you will need to succeed <ul> <li>High level of commitment to safety, quality and the environment.</li> <li>Ability to demonstrate initiative, problem-solving skills and mechanical aptitude.</li> <li>Ability to obtain or currently hold an HR licence and to operate mobile equipment.</li> <li>Willingness to work in physically demanding environments, including hot work and confined spaces.</li> <li>Positive "Can Do" attitude and great interpersonal skills with the ability to build strong relationships.</li> <li>Demonstrate an ability to work as part of a team.</li> </ul> Our business Adbri Cement is the leading South Australian manufacturer of cement, lime, and pre-packaged dry blended products. We supply the commercial, industrial, civil, and residential construction sectors. Our manufacturing operations are located at Birkenhead and Angaston and a raw material limestone quarry at Klein Point. Adbri Cement is a fully owned entity of Adbri; a construction materials and industrial minerals manufacturing company that has been building a better Australia since 1882. Adbri's portfolio of respected brands employs over 1500 people nationally and provides the cement, lime, concrete, aggregates, concrete products and industrial minerals that allows us to be always ready for the next challenge. Creating and supporting a diverse workforce Adbri Cement recognises that diversity in our workforce drives innovation, encourages creativity and better equips us to respond to the challenges facing our industry. We are committed to increasing diversity within our workforce and our industry as a whole and as such, we welcome and strongly encourage applications from women and Aboriginal and Torres Strait Islanders.

Shift Operator

HOLCIM CEMENT QATAR

<div>
 
 
 Responsible for the overall management and direction of cement manufacturing plant. This role ensures that all operations&mdash;including production, maintenance, quality control, logistics, and environmental and safety compliance&mdash;are carried out efficiently, safely, and cost-effectively, in line with company goals and regulatory standards.&nbsp;
 
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 Responsibilities
 
 
 
 
 
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 Operational leadership:
 
 
 &nbsp;Oversee and manage daily plant operations, including production, maintenance, and quality assurance to meet or exceed production targets and deadlines.
 
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 Safety and environmental compliance:
 
 
 &nbsp;Oversee enforcement of a strong safety culture and ensure full compliance with all local and Group health, safety, and environmental regulations.&nbsp;
 
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 Budget and financial management:
 
 
 &nbsp;Create and manage the plant's operating and capital expenditure budgets. Analyze financial reports and key performance indicators (KPIs) to identify areas for cost reduction and efficiency improvement.
 
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 Quality control:
 
 
 &nbsp;Ensure the cement production meets all quality standards and customer specifications through consistent monitoring and process control.
 
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 Maintenance management:
 
 
 &nbsp;Lead maintenance team to develop and execute effective preventive and predictive maintenance programs for all plant equipment to minimize downtime and protect assets.
 
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 Team leadership and development:
 
 
 &nbsp;Motivate, lead, and mentor a high-performing team of engineers, supervisors, and plant staff. Oversee technical talent acquisition, development and performance management to foster a positive and productive work environment.
 
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 Continuous improvement:
 
 
 &nbsp;Champion and lead initiatives for continuous improvement to optimize processes, increase productivity, and reduce waste.
 
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 Strategic planning:
 
 
 &nbsp;Lead the plant's long-term strategic vision and objectives, including modernization efforts, energy efficiency, and sustainability goals.
 
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 Stakeholder relations:
 
 
 &nbsp;Build and maintain effective relationships with external stakeholders, including suppliers, customers, local communities, and regulatory bodies.&nbsp;
 
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 Qualifications
 
 
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 Education:
 
 
 &nbsp;A Bachelor's degree in Engineering preferably in Mechanical or Electrical, with an MBA being a plus.
 
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 Experience:
 
 
 Minimum of 5 to 10 years of senior managerial experience within the cement, heavy industry, or similar manufacturing environment; Demonstrated track record of successfully leading teams and managing complex industrial processes.
 
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 Technical skills
 
 
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 Extensive experience in mechanical upgrades of older mill (including old generation separator) to increase plant capacity.&nbsp;
 
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 Proven leadership in Heath, Safety and Environment (HSE).
 
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 Extensive mechanical and operational background in mortars and the chemical business.
 
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 Thorough knowledge of the cement production process, including its chemistry and quality control parameters
 
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 Proficiency with computerized business systems (ERP like SAP), plant automation, and maintenance management systems; Strong financial management and budget control capabilities.
 
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</div>

Plant Manager

YMLandmark 

Required Female Purchase Manager for overseeing the timely and cost-effective procurement of raw materials like cement, aggregates, admixtures and other plant consumables crucial for the production of Ready-Mix Concrete at our plant.Responsibilities:<ul><li>Plan and manage the procurement of all raw materials, including cement, aggregates, admixtures, and other RMC-related materials.</li><li>Negotiate contracts and pricing with suppliers ensuring favorable payment terms.</li><li>Monitor market trends for raw material pricing and availability to make informed purchasing decisions.</li><li>Maintain accurate records of purchase orders, invoices, and inventory levels.</li><li>Ensure on-time delivery of materials to minimize production disruptions.</li><li>Manage relationships with suppliers and resolve any performance issues.</li><li>Collaborate with the production team to forecast material needs.</li><li>Ensure all purchases adhere to company policies and quality standards.</li></ul>Job Types: Full-time, PermanentPay: &#8377;25,503.90 - &#8377;35,609.12 per monthBenefits:<ul><li>Food provided</li><li>Paid sick time</li><li>Provident Fund</li></ul>Education:<ul><li>Bachelor's (Required)</li></ul>Experience:<ul><li>Tally: 2 years (Required)</li><li>GST: 2 years (Required)</li></ul>Work Location: In person

Purchase Manager

Knauf Gips KG

Knauf Türkiye Ankara Gölbaşı/Ahiboz fabrikamızda Üretim bölümünde çalışmak üzere "Üretim Operatörü" ekip arkadaşı aramaktayız. GENEL NİTELİKLER <ul><li>En az lise mezunu,</li><li>Forklift operatörlük belgesine sahip,</li><li>Tercihen üretim sektöründe deneyimli,</li><li>Vardiyalı sistem de çalışabilecek,</li><li>Ankara Gölbaşı fabrikamızda görev almak üzere Ankara'da ikamet eden.</li></ul> GÖREV TANIMI <ul><li>Vardiyasında bulunan günlük üretim faaliyetlerini yerine getirmek,</li><li>Çalışma alanı standartlarına uygun şekilde görevini gerçekleştirmek,</li><li>Takımda görevi - sorumlulukları kapsamında üretim faaliyetlerinin zamanında yapılması, raporlamak, sistem sürekliliğini sağlamak ve kayıtlarını tutmak.</li></ul>

Üretim Operatörü Production KNAUF TURKEY- Knauf Gypsum Plant

Knauf Türkiye Ankara Gölbaşı/Ahiboz fabrikamızda Üretim bölümünde çalışmak üzere "Üretim Operatörü" ekip arkadaşı aramaktayız.GENEL NİTELİKLER• En az lise mezunu,• Forklift operatörlük belgesine sahip,• Tercihen üretim sektöründe deneyimli,• Vardiyalı sistem de çalışabilecek,• Ankara Gölbaşı fabrikamızda görev almak üzere Ankara'da ikamet eden.GÖREV TANIMI• Vardiyasında bulunan günlük üretim faaliyetlerini yerine getirmek,• Çalışma alanı standartlarına uygun şekilde görevini gerçekleştirmek,• Takımda görevi - sorumlulukları kapsamında üretim faaliyetlerinin zamanında yapılması, raporlamak, sistem sürekliliğini sağlamak ve kayıtlarını tutmak, <img src="https://www.jobg8.com/Tracking.aspx?oz7KrmCIbPTuLx7DdQ6ic9e6S4LfYNGXe" width="0" height="0" />

Üretim Operatörü KNAUF TURKEY- Knauf Gypsum Plant

EFIX GRP MANAGEMENT CONSULTANCIES

We are looking for an experienced cement technologist to oversee the transition from a wet to a dry process.Company context: by 2035, we aim to fully transition all production facilities to the dry cement production process. The plant currently runs 1 dry-process line and 4 wet-process lines &mdash; the role&rsquo;s key mission is to lead the wet-to-dry conversion with minimal productivity loss.Reports to: Director for R&amp;D and Quality.Key strategic responsibilities:1. Technical strategy development:<ul><li>Analyze and select the most effective available technologies for each production stage: raw meal preparation, clinker burning, cement grinding and blending, packaging, and shipment.</li><li>Conduct SWOT analyses, benchmarking, and scenario modeling for modernization projects, including alternative strategies for transitioning from wet to dry production.</li><li>Calculate NPV and economic efficiency for all scenarios; prepare decision-support presentations for senior management.</li></ul>2. Wet-to-dry conversion leadership:<ul><li>Design and execute optimal transition plans for converting wet lines to dry process while minimizing downtime and productivity loss.</li><li>Evaluate options ranging from full new-line construction to phased, hybrid modernization approaches, leveraging existing equipment where feasible.</li></ul>3. Project department establishment:<ul><li>Build the department from the ground up, defining an organizational structure.</li><li>Lead a team of engineers, analysts, and project managers.</li></ul>4. Productivity and automation:<ul><li>Identify high-impact automation and mechanization opportunities to achieve labor productivity growth targets.</li></ul>Requirements:<ul><li>Expertise in cement production technologies.</li><li>Experience in international cement companies in roles such as Chief Technologist or Technical Director is a strong advantage.</li><li>English fluency required.</li><li>Russian language skills are not mandatory, but would be a plus.</li></ul>What we offer:<ul><li>Strategic, high-impact role in shaping the future of one of Russia&rsquo;s leading cement producers.</li><li>Full relocation and work permit support.</li><li>Full-time position; 5 working days a week with flexible scheduling options.</li><li>Comprehensive benefits package, including health insurance, paid vacation, and sick leave.</li><li>Direct collaboration with senior executives and industry experts.</li><li>Place of work: Sukhoy Log, Sverdlovsk Oblast in Russia.</li></ul>Job Type: Full-timeApplication Question(s):<ul><li>Please provide the minimum expected salary, specifying the currency</li></ul>

Head of project management department / Chief Technologist (Cement)

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