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Staff Mechanical Design Engineer

As the Staff Mechanical Design Engineer, you will have a critical design role that includes modeling, release, and integration of assemblies within Power Electronics sub-systems. Specifically, you will be responsible for solid modeling design that includes plastic injection moldings, die-castings, and sheet metal components. You will work with cross-functional teams such as Vehicle Architecture, Manufacturing, and Electrical Engineering to design components per requirements and work collaboratively with suppliers to ensure high-volume production.

Model solid components and assemblies in Power Electronics packaging using CATIA V6
Design enclosures and mechanical assemblies for Power Electronics that meet thermal, environmental, and EMC requirements
Create 2D prints of all the components by applying geometric dimensioning and tolerancing (GD&T)
Work with DREs (Design Release Engineer) to bring the mechanical packaging concepts to high-volume production parts
Assist engineers with executing 3D packaging studies of various design concepts, and work with other engineers/designers in different functional teams
Participate in production manufacturing DFMs with suppliers and DREs, optimizing for high-volume manufacturing, while meeting all performance targets
Make necessary updates to existing 3D models and 2D prints
Generate assembly illustrations using CATIA and other office tools to help engineers establish proper assembly processes
Submit components into ENOVIA PLM to support Design Release activities

Bachelor's degree in mechanical or electrical engineering or a related discipline. Master's degree preferred.
Minimum 5 years of experience using Catia V5 or V6 preferred
Experience in modeling die-casting, sheet metal stamping, and injection molded plastics from “clean-sheet” for Electronic
Packaging designs
Experience and aptitude in CNC machining, injection molding, die casting, sheet metal design, wiring harness design, and assembly
Knowledge of mechanical constraints and requirements for PCBAs, involving collaboration with Electrical Engineers
Experience in ENOVIA Product Lifecycle Management, block build changes, and BOM Structure
Technical knowledge of various prototype and production tool manufacturing
Extensive experience using GD&T (understanding, reading, and applying)
Proficient with Microsoft Office apps (Excel, PowerPoint, Excel) and Google Workspace products
Detail-oriented, self-motivated, and able to work in a fast-paced environment
Willing to work flexible hours and passionate about getting assignments done on time
Experience working in automotive and start-up environment is a plus

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