- Experience in Powertrain , Chassis commodity
- Should be knowledgeable in GD&T
- Expertise in Castings / Forging, Machining process
- Working experience in Heat Treatments will be an added advantage.
- The role requires 60% of travel to supplier sites
Experience- 8 yrs – 10 yrs
Qualification- Engineering
. Drive Flawless Launches at assigned supplier sites
. Escalate significant issues promptly and ‘date to green’ plan to appropriate management
- Conduct OnSite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
. Drive Manufacturing feasibility Reviews with suppliers before kicking off APQP and implement relevant actions to ensure arobust process & product quality.
- Drive capacity uplift actions implementation with suppliers inline with the GCP study requirements – Review supplier incremental tooling work plan and track through PPAP
- Drive Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan
- Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
- Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements
- Drive robust Supplier Failure Mode Avoidance through DFMEA, PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
- Drive Supplier manufacturing health chart compliance and support development of new health charts
- Drive suppliers for Special process compliance with the support of STA Technical Specialists
- Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment,Q1attainment/ retention, Health chart deployment, Supplier training as required.
- Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA, SPC, Gage R&R etc. as required
- Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
- Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ projects and Field Action Stop Ship / Prevent Action
- Drive compliance to all organizational and corporate training requirements and SIM process compliance.