Team Leader II – General Assembly Maintenance

Job Title: Team Leader-General Assembly Maintenance

The General Assembly Maintenance Technician is responsible for ensuring the reliable operation, preventive maintenance, and troubleshooting of all equipment in the General Assembly area. This includes conveyor systems, vacuum systems, mechanical, electrical, pneumatic, and hydraulic components that support the vehicle assembly process. The role requires quick response to production issues, adherence to safety standards, and participation in continuous improvement initiatives.

• Perform preventive and corrective maintenance on conveyor systems (slat, skillet, power & free, chain, and belt conveyors).

• Inspect, troubleshoot, and repair vacuum systems used for part handling and cleaning operations.

• Diagnose and repair mechanical, electrical, pneumatic, and hydraulic issues on GA equipment.

• Maintain and troubleshoot motors, gearboxes, sensors, valves, and actuators.

• Work with PLC-based control systems (Siemens, Allen-Bradley, Mitsubishi) for fault tracing and recovery.

• Conduct routine inspections, adjustments, and lubrication as per maintenance schedules.

• Perform emergency breakdown maintenance to minimize downtime.

• Support installation, commissioning, and modification of new or existing equipment.

• Ensure compliance with safety, quality, and environmental regulations (LOTO, PPE, 5S, ISO standards).

• Update maintenance logs, equipment history records, and CMMS entries accurately.

• Collaborate with production and engineering teams to improve equipment reliability and performance.

Education:

• Diploma / ITI / Bachelor’s Degree in Mechanical, Electrical, Mechatronics, or Industrial Maintenance.

Experience:

• Minimum 8 years of experience in automotive or industrial manufacturing maintenance.

Technical Skills:

• Strong knowledge of mechanical systems, electrical circuits, and PLC troubleshooting.

• Understanding of hydraulic and pneumatic principles.

• Ability to read technical drawings, schematics, and wiring diagrams.

• Familiarity with CMMS (Computerized Maintenance Management Systems).

• Use of diagnostic tools (multimeters, vibration meters, pressure gauges, etc.).