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· Develop and optimize assembly processes, ensuring efficient and cost-effective manufacturing of automotive components.
· Troubleshoot and resolve assembly-related issues, including identifying root causes and implementing corrective actions to minimize downtime.
· Create and maintain detailed assembly documentation, such as work instructions, process flow diagrams, and quality control plans.
· Collaborate with cross-functional teams, including design, manufacturing, and quality, to ensure seamless product assembly.
· Conduct time studies and analyze assembly line performance to identify areas for improvement and increase productivity.
· Design and implement tooling and fixtures to support assembly operations, ensuring ergonomic and safe working conditions.
· Participate in the launch of new vehicle models, providing technical expertise and support during the assembly ramp-up phase.
· Ensure adherence to quality standards and specifications, performing inspections and audits to maintain product integrity.
· Stay up-to-date with the latest assembly technologies and techniques, recommending and implementing process improvements.
· Train and mentor assembly technicians and operators, fostering a culture of continuous improvement and problem-solving.
· Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field is required.
· Proven experience (5+ years) in automotive assembly engineering, with a focus on high-volume manufacturing.
· Strong understanding of automotive assembly processes, including joining techniques, robotics, and automation.
· Proficiency in using CAD software (e.g., CATIA, SolidWorks) for designing tooling and fixtures.
· Experience with lean manufacturing principles and methodologies (e.g., Kaizen, Six Sigma).
· Familiarity with quality control systems (e.g., ISO and statistical process control (SPC).
· Excellent problem-solving and analytical skills, with the ability to identify and resolve complex issues.
· Strong communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams.
· Ability to work independently and as part of a team, managing multiple projects simultaneously.
· Demonstrated ability to drive continuous improvement and achieve manufacturing efficiency goals.
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