Find The RightJob.

Engineering Executive

Job: Engineering Executive

Work Level: WL1B

Work Location: Sonepat Factory, HUL

Role Purpose

To ensure safe, reliable, and efficient operation of plant electrical systems through effective maintenance and troubleshooting of VFD-driven equipment, motors, MCC/PCC panels, and basic PLC-based control systems, while strictly adhering to electrical safety protocols and statutory compliance.

________________________________________

Key Responsibilities

Electrical Maintenance & Troubleshooting
Carry out preventive, breakdown, and corrective maintenance of:
VFDs (Variable Frequency Drives) for process equipment such as fans, pumps, blowers, conveyors, compressors, etc.
Induction motors, starters (DOL, Star–Delta, Soft starters), and field control panels.
MCC and PCC panels including feeder protections, contactors, busbars, power cables, and I/O wiring.
Troubleshoot electrical faults using appropriate diagnostic tools and OEM manuals.
Ensure proper cooling, ventilation, and cleanliness of electrical panels and drive rooms.

________________________________________

VFD Systems – Brand-Specific Experience
Hands-on experience in operation, troubleshooting, and parameter setting of one or more of the following VFD brands:
ABB (ACS150/350/550/580/800 series)
Siemens (Micromaster, Sinamics V20, G120, S120)
Danfoss (VLT Automation Drive FC series)
Schneider Electric (Altivar ATV 312/320/630/930)
Yaskawa (GA series)
Ability to:
Read and interpret VFD fault/trip codes
Modify drive parameters such as acceleration/deceleration ramps, PID control, current limits, torque limits, and braking functions
Reset faults related to overcurrent, overvoltage, earth fault, thermal overload, and communication errors
Coordinate with OEM service engineers for advanced drive issues and firmware updates
Perform VFD health checks, including:
Fan operation and filter cleaning
IGBT temperature monitoring
Earth leakage and insulation checks
Harmonics and power quality observation

________________________________________

Basic PLC & Automation Handling
Basic working knowledge of PLC systems such as:
Siemens (S7 200 / S7 1200 / S7 300)
Allen Bradley (MicroLogix / CompactLogix)
Schneider (M221 / M340) – basic exposure
Ability to:
Monitor PLC inputs/outputs online
Trace basic interlocks and permissives
Identify field vs panel-side electrical issues
Assist automation engineers during logic modifications and shutdown activities
Basic HMI/SCADA navigation for alarm monitoring and status checks.

________________________________________

Motor & Panel Maintenance
Motor maintenance activities including:
Insulation Resistance (IR) testing using megger
Bearing condition checks and replacement support
Alignment verification (basic)
Cable termination, lug crimping, and gland sealing
Maintenance of MCC/PCC and control panels:
Busbar tightening and torque checks
Thermography coordination
Interlock checking
Panel housekeeping and labeling

________________________________________

Safety, Compliance & Documentation
Strict adherence to Electrical Safety Standards, including:
LOTO (Lockout/Tagout)
Permit to Work system
PPE usage and arc flash safety practices
Knowledge of relevant Indian Electricity Rules, IS/IEC standards.
Maintain accurate documentation:
Work orders in DMS
Breakdown and RCA reports
PM checklists and equipment history cards
Participate in internal and external EHS and electrical audits.

________________________________________

Coordination & Support
Coordinate with production, utilities, automation, and EHS teams.
Supervise electrical technicians and external contractors.
Support plant shutdowns, startups, and capacity enhancements.

________________________________________

Qualification & Experience

Diploma / B.E. / B.Tech in Electrical or Electrical & Electronics Engineering
3–6 years of experience in plant electrical maintenance
Proven exposure to VFD-driven systems in manufacturing environments such as FMCG, food processing, chemical, pharma, or power-intensive plants.

________________________________________

Technical Skills Summary