Company Overview:
Our client is a leading manufacturer of custom Carbon Steel, Stainless Steel, and Nickel Alloy pressure vessels built to ASME, API, TEMA, and UL specifications. They are seeking a strategic Quality Control Manager to spearhead quality assurance programs within a high-volume metal manufacturing environment. This leadership role is responsible for ensuring rigorous compliance with international regulatory standards and client specifications, collaborating with Engineering and Production teams to drive a culture of continuous improvement.
Tasks & Responsibilities
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Project Documentation & ITPs:
Develop and interpret detailed Inspection Test Plans (ITP) and comprehensive project data packages to ensure seamless coordination with customer inspectors and adherence to contract specifications.
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Quality Governance:
Develop and optimize comprehensive QC standards and protocols aligned with engineering specifications and regulatory mandates.
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Regulatory Compliance:
Manage the integrity of quality documentation, manuals, and filing systems to ensure audit-readiness at all times.
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Technical Inspection:
Execute precision inspections of raw materials and verify fabrication accuracy against complex engineering schematics.
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Weld Integrity:
Perform visual and liquid penetrant weld inspections; maintain meticulous traceability records, weld maps, and shop travelers.
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Certification Oversight:
Administer welder qualification testing and maintain up-to-date performance records.
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Audit Leadership:
Coordinate and lead Authorized Inspector (A.I.) audits and National Board reviews, ensuring zero-defect reporting.
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Testing & Validation:
Supervise hydrostatic testing and conduct final quality validation of finished products prior to global shipment.
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Supply Chain Quality:
Conduct comprehensive quality audits of vendors and subcontractors to ensure material and service consistency.
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Continuous Improvement:
Identify systemic quality variances and implement Root Cause Analysis (RCA) and Corrective Actions (CAPA).
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Mentorship:
Provide technical training and QC guidance to fabrication and welding teams to elevate shop-floor performance.
Competencies
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Certifications:
Active AWS CWI required; additional API or NACE certifications highly preferred.
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Technical Expertise:
Mastery of ASME (Sections I, VIII, IX), API, and AWS codes and regulatory frameworks.
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Skills:
Proficiency in reading complex blueprints, interpreting NDT results, and managing multi-stage fabrication workflows.
Education & Experience:
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A Bachelor’s degree in Engineering or a related field, or 10+ years of progressive leadership experience in heavy metal fabrication quality control.