Responsible for leading the Business Unit Quality Control (QC) function to ensure compliance
with customer, legal, FPIG, and international quality standards. The role is accountable for
implementing QC strategies issued by the Vice President – Quality, managing QC teams,
overseeing audit programs, ensuring product compliance, and driving continuous improvement
initiatives to enhance product quality and customer satisfaction.
-
Key Accountabilities
-
Compliance of Product to Quality Standards
Ensure all manufacturing procedures, testing, calibration, and applicable quality
standards are consistently followed.
Verify that only approved raw materials are used in production.
Lead product failure investigations, root cause analyses, and corrective/preventive
actions to prevent recurrence.
-
Leadership & Direction of Subordinates
Ensure adequate resourcing for the QC Department to achieve consistent performance.
Organize, supervise, and monitor QC teams to maintain efficiency and compliance.
Ensure QC Engineers, Supervisors, Lab Technicians, and Inspectors are properly trained,
competent, and motivated.
-
Release of Finished Products
Ensure product inspections, tests, and final quality checks meet internal and client
specifications.
Approve and release manufactured or traded items only after confirming compliance
with quality standards.
-
Control of Non-Conforming Products
Highlight non-conforming manufactured items and coordinate with responsible
departments to initiate timely corrective actions.
Communicate non-conforming purchased materials to Procurement to ensure timely
supplier engagement and prevent company losses.
-
Quality Assurance Procedures, Documentation & Traceability
Review and approve QC-related Quality Assurance Procedures to ensure compliance
with international standards, codes, and local regulations.
Ensure all QC procedures are updated, implemented, and controlled.
Maintain full traceability records for raw materials and finished products and ensure
records are easily retrievable.
Review and analyze monthly QC reports and submit insights to the Group Quality Team.
Ensure all internal and external product quality complaints are reported, investigated,
analyzed, and addressed with corrective actions.
Collaborate with plant management to achieve Business Unit Quality KPIs.
-
Project-Specific Documentation
Review and approve project-specific QC procedures, ITPs, and Material Pre-Qualification
Test Plans.
Ensure timely compilation and submission of Manufacturing Record Books (MRBs).
-
Plant/Project Product Qualifications
Ensure required qualification tests for plant or project requirements are executed and
documented.
Support QC Engineers in conducting product qualification tests.
Monitor QC performance versus budget, address variances, and identify cost
improvement opportunities.
-
Leadership & Staff Development
Lead the QC department by setting objectives, managing performance, developing staff
capabilities, and providing ongoing feedback.
-
Internal & External Audits
Participate in internal and external audits.
Ensure non-conformities are addressed and closed with appropriate corrective actions.
-
Training & Competency Assessment
Develop and implement training programs for QC personnel.
Ensure competency assessments are performed regularly and documented.
-
Safety, Quality & Environment
Ensure adherence to all safety, quality, and environmental policies and procedures.
-
Decision-Making Authority
Authorized to raise non-conformities against any operation not complying with FPI’s
standards or affecting product quality.
Authorized to issue NCRs for product or process non-compliances and request
corrective actions.
Authority to reject raw materials, in-process materials, and finished products that do
not meet quality standards.
Authority to place products on hold until rework/repairs are completed and approved.
Freedom to prioritize QC tasks based on operational needs in coordination with Geo
Market Managers.
Authority to define QC work procedures (subject to approval by VP – Quality).
Authority to provide technical appraisal of external subcontractors.
Skills: grp,communication skills,leadership,api certification,octg