Sr Engineer Mechanical

HSE and Process Safety

• Provides a well-resourced source of expertise and advise in process safety in offshore applications by engaging consistently and transparent with stakeholders where dealings with duty-holders and informing the developments in process safety topics
• Support the policy of HSE for the control of major accident hazards
• Participate as part of a multidisciplinary team in safety case assessment, inspection, and investigation
• Stimulate the research and development for the prevention of major accident hazards
• Maintain awareness of current developments in process safety

Mechanical

• Responsible and accountable for the maintenance and upkeep of all the OLEFIN CRACKER PLANT Mechanical (Rotating & Static) Equipment’s in the area assigned to ensure highest level of Reliability and availability.
• Performing planned / unplanned / shutdowns, turnarounds etc. of Static Equipment including but not limited to tanks, vessels, fin fan cooler, heat exchangers, valves piping, painting, Insulation, and scaffolding.
• Performing planned / unplanned / shutdowns, turnarounds etc. of rotating equipment including but not limited to gas turbine, centrifugal pumps, centrifugal/Screw compressor, reciprocating pumps, fin fan coolers,
• Develop the SMP (Standard Maintenance procedures) for all the Rotary and Static equipment’s in the area in consideration to RCM study Vendor Manuals, International best maintenance practices, Codes and standard and guidelines issued by TSD.
• Ensure all the special tools, materials, and skilled workforce availability for the planned and corrective repairs on a daily basis.
• Attend internal meeting (Project, Operation, HSE, TSD, Planning & other department involves in planned mechanical maintenance activities) to discuss and proactively resolve issues and work prioritization.
• Provide inputs for development of maintenance contracts & its administration, technical evaluation on RFQ, control and availability of resources.
• Technical evaluation of new tenders as required and participation in kick-off meetings on planned maintenance (CM, PM & TA)
• Ensure all planned maintenance activities (CM, PM, and TA) work orders are communicated with supervisors (Company/ contract) and are executed as per plan.
• Ensure equipment maintenance history & reports are updated in SAP (CMMS)
• Identify spares requirements and keep maintaining the stock in warehouse.
• Ensure approved planned maintenance sequential of activities & work prioritization and availability of required resources (spare parts, tools, drawings & workforce) are conducted accordingly as per scheduled.
• Develop a well-defined back-up plan, such as organizing maintenance staff during on-call & emergency maintenance works in plant during silence hours / off duty.
• Develop & implement solutions to maintenance process & activities ensuring risk of failures are fully detected, understood, and mitigated.
• Ensure that effective execution of planned maintenance activities /services are conducted & completed in accordance with maintenance best practice and within period.
• Identify the critical issues, repetitive failure of rotating equipment/static Equipment and work to perform the (RCA) and ensure the RCA recommendations implemented for the area & able to make plan and execution of work backlogs.
• Develop and Review and update maintenance progress reports & contractor’s performance and takes appropriate action.

Plant Improvement and Modification

• Studies and evaluates proposals for plant modification or improvements and provides recommendations on workability at the implementation stage.
• Conduct HAZOP studies for new modifications.
• Conduct Risk assessment, obtain expert advice from concerned departments and ensure implementation of risk assessment results.

Vendor Management

• Conduct regular meetings with third party suppliers, including licensors, vendor and affiliated companies and follow up on deliverables.
• Maintains close communication with vendors & suppliers.