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Knowledge & Skills:
· Knowledge of reading of Energy meter, D.G, UPS, Air Compressor, Nitrogen Generation and consumption etc.
· Spares Management: Identity and maintain critical spares, do spares planning & prepare monthly spares consumption against budget. Planning for diesel purchase.
Responsibilities:
· Ensure all quality system activities are carried out and documented as per the Plan.
· Maintain and repair of all Utility equipments, Material handling equipments, Office equipments, Blowers, Exhaust systems, GOS etc.
· Daily reading of Energy meter, D.G, UPS, Air Compressor, Nitrogen Generation and consumption etc.
· Distribution of power line wise load calculation to maintain balanced load.
· Monitoring & Ensuring the Power factor to be maintained above 0.90
· Reduction in spares consumption
· Installation and Commissioning of Utility Equipments and estimation, planning & execution of new projects (infrastructure)
· Providing & ensuring all the necessary utility connections to the new equipments, (Power, Water, Air & light)
· Responsible for the entire plant electrical safety & Maintain safety
· Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving Utility maintenance-related problems.
· Initiate and carry out projects that improve efficiency and/or reduce operating costs.
· Coordinate activities with HR department for Statutory Requirements of the company.
· Co-ordinate for Liasioning with various government authorities for statutory, regulatory and legal compliance.
· Shut Down Activity: Maintenance of all LT Panels etc.
· Planning for new electrical projects or repairs
Machine Maintenance:
1. Equipment Maintenance:
· Setting, programming & maintenance of machines PDC, Compression moulding, Torrid winding machine, Shinig sun, Ovens, tining pots, chemical tinnig pots, gluing machines, pneumatics connections, air supply etc.
· Attend the problems coming in PDC, Compression moulding, Torrid winding, shining sun, ovens, tining pots.
2. Preventive Maintenance (Planning and Implementation):
· Study of machine
· Maintenance Planning
· Carryout Preventive Maintenance at right intervals
· Updating Preventive Maintenance records for all machinery
3. Breakdown Maintenance:
· Refer Breakdown Slip and observe the nature of problem
· Planning for Breakdown Maintenance
· Carrying out Breakdown Maintenance
· Interacting with service engineers
· Managing downtime
· Breakdown Maintenance slip updating
· Monitoring the working of machines
· Estimating and servicing equipment
· Finding out the root cause. Implementing the corrective action.
4. General Maintenance:
· Daily maintenance
· Updating records
· Attending urgent works as per production requirements
· Tools and Spares updating
· Machine and Equipment status updating
5. New machine installations:
· Ensure the receipt of new machinery and checking for any damage
· Study operating/ maintenance manuals
· Interact with suppliers for extra information required
· Test the machines as per specifications and safety
· Prepare the Preventive Maintenance instruction / machine installation report
· Opening register for documenting machine history
6. Spares Planning & Spare Budgeting:
· List the critical spares
· Identify the different sources of suppliers
· Obtaining quotes and comparison
· Order Placing
· Inspection of spares
· Taking measurements
· Spares Budgeting
· Maintain the spares stock
· Monthly audits of spares
7. Programming / Development for productivity improvement:
· Programming for new projects
· Program correction to change the process to improve quality / cycle time
· Programming corrections while project changeover
8. Preparing AMP, MMP. Maintaining master list of machines.
9. Lay out changes
Job Types: Full-time, Permanent
Pay: ₹300,000.00 - ₹500,000.00 per year
Benefits:
Application Question(s):
Experience:
Work Location: In person
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