Spinning Mills Supervisor Maintenance Technician

1.Job Title : Spinning Mills Supervisor Maintenance Technicians -Only (Cotton Spinning)

2.  Department : Preparation (Blow room to Roving)

3. Reports To : Vice Technical Director

4. Location: Borg El Arab, Alexandria Egypt

5. Nationalities preferable to apply : Egyptians , Indians & Pakistani 

1.Job Summary:

• Responsible for supervising mechanical maintenance and ensuring the optimal performance of all preparation machines.

• Leading a team of mechanics on ensuring preventive and corrective maintenance plans to maintain the machines at their original condition

• Maintain / Improve the machine availability and efficiency to achieve the production targets with quality standards

2. Key Responsibilities:

Preventive Maintenance Planning & Execution

• Effectively implement the maintenance plan and schedules on time

• Supervise and ensure the preventive and corrective maintenance in blow room, carding, draw frames, unilap, comber and roving

• Monitor mechanical condition, safety switches and performance of machines

• Condition of the components to be ensured through checklist during maintenance works

• Ensure proper lubrication schedule, various settings and calibration as per manufacturer instruction manuals.

• Continuously improve the maintenance plan to maintain the machines in best condition.

• Maintain all the maintenance records like logbooks, Machine history, and checklists etc.

Breakdown Maintenance

• Quickly respond to mechanical failures or breakdowns with minimum downtime by systematically acting on various reasons for the breakdown.

• Root cause analysis to be done for breaks downs.  Preventive measures to be implemented to eliminate the recurrence of same type of breakdowns

• Maintain the Breakdown analysis record for major breakdowns and maintenance logbooks to record all breakdowns.

Inventory and spare parts

• Monitor spare parts inventory and make purchase requests in time considering the purchase lead time.

• Essential spares must be Maintained in stock to avoid machine downtime.

• Spares must be ordered for the exact quantities required based on consumption rate to avoid nonmoving stocks in warehouse and inventory cost.

Team management

• Lead and train the maintenance technicians for right work method and standard operating procedures on all maintenance works.

• Allocate and follow up daily maintenance works, Shift works and emergency works

• Ensure proper storage and handling of tools, spares and Lubricants

• Follow up production supervisors for machine issues to minimize downtime and maintain machine efficiency

• Follow up with Quality Control department to resolve all quality nonconformities

Qualifications & Skills:

Education: Bachelor’s in mechanical/industrial engineering or Technician institute 

Experience: 5+ years as maintenance supervisor in Spinning Mill 

Technical Skills:

• Well experienced in Rieter Preparatory machines maintenance works

• Well experienced to do card wire mounting, Flat end milling, flat clipping, Grinding and all works in card service room.

• Troubleshooting on quality issues in all preparatory machines

Work Environment / Machineries:

• Rieter Blow Room lines with Unifloc, Uniclean, Unimix and Uniflex
• Rieter Cards C51 & C 70
• Rieter Lap former E 32 and Combers E 65 & E80
• Rieter Draw frames SB D40, SB D45 and RSB D40
• Rieter Roving F15 & F16
• Graf card room accessories
• 100 % Cotton Process

Working Hours:  Day shift (8.00 AM to 4.00 PM)

Compensation & Benefits:  

•  2 Tickets per year for family visit / Long vacation (30 days/year divided)
• Sustainable competitive salary