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Assistant Manager- Maintenance

Varun Beverages Ltd. is seeking an Assistant Manager-Maintenance (Instrumentation Engineer) to lead and manage the Instrumentation and PLC Automation department, ensuring efficient operations and driving continuous improvement at our Nuh, Haryana plant.

JOB DESCRIPTION

1, PURPOSE OF THE JOB:

Job Context:

  • To provide support in the field of PLC Automation & Scada Systems
  • Should be able to handle the breakdown related to instrumentation on all production lines

Challenges:

2, DETAILS OF THE JOB:

Job Role/ Title:

Instrumentation Engineer

Level:

Assistant Manager


Business Unit:

Nuh

Function:

Maintenance


Country:

India

Work Location:

Nuh Haryana


Reporting Manager:

Maintenance Manager

Manager’s Manager:

Plant Head


Matrix Manager:

LPM

Team Size:


No. of Direct Reportees:


3, KEY ACCOUNTABILITIES:

Accountabilities Scope of work


Programming

Programming of Allen Bradly & Siemens PLC and operator Graphics Systems


Design Architecture

Design System Architecture, DCS & PLC Logic, control panels, and motor controls. Studio-5000 v.28 RS Logix-5000, RS-500, CCW-10


Schedule Maintenance

Prepare & review JB schedule, Cable Schedule, air header schedule, Instrument Index, Instrument hook up drawings.


Safety First

Overall responsibility for safety of personnel, facilities and equipment.


Trouble Shooting

Trouble shooting of Servo Drives of B&R ACOPOS make.
Trouble shooting of Tetrapak brick filling filler electrical and mechanical problems
Trouble shooting of process areas equipment’s like Juice blending section, Milk Processing, Flavoured Milk, CIP Sections


Breakdown Management

Attending breakdown including PLC Drives, HMI, SCADA & Instrumentation


Documentation

Managing documentation related to PLC, SCADA & Instrumentation related to various compliances & audits.


GMP/GHK activities

To ensure effective implementation of GMP, HK, FSM and pest control services on shop floor


4, KEY INTERFACES

External Interfaces

Internal Interfaces


OEM

Production , Store & Quality


5, EDUCATION & EXPERIENCE

Indicate the education level, previous experience, specific knowledge, skills and abilities required to meet minimum requirements for this Job..

Education Qualification (Highest)

with Target Institute(s)

BE Instrumentation/ Electronics


Desired Certifications:

PLC & SCADA Programming


Experience Range:

3-8 yrs


Desirable experience:

Knowledge of PLC & SCADA Automation Systems

Knowledge of Logix Programming and analytical eye and skilled communicator Advanced MS Excel and MS Power Point skills


6, SKILLS REQUIRED:

Skills

Description

Proficiency Level

(General Awareness; Working Knowledge; Functional Expert, Mastery)


Functional Skills


Logic Development & HMI, PLC & SCADA Automation, Network Protocols: Ethernet, Modbus, Device Net, Control Net

Functional Expert


Behavioral
Skills


  • Good Interpersonal Skill
  • Good Communication Skill

Expert


  • General Awareness : Knows the fundamental or general understanding of concepts.
  • Working Knowledge : Has broad job knowledge; knows and applies the full range of concepts and practices. Has broad / working knowledge of the subject. Candidate should use these concepts in day to day practices.
  • Functional Expert: Candidate is certified functional expert with strong knowledge on concepts.
  • Mastery: Candidate is subject matter expert and has command over the subject/ concepts.


  • Manage and oversee Instrumentation, PLC, and SCADA systems for all production lines.
  • Handle breakdowns related to instrumentation and provide troubleshooting support.
  • Program Allen Bradly and Siemens PLC and operator graphics systems.
  • Design system architecture, DCS, and PLC logic, and create control panels and motor controls.
  • Prepare and review job schedules, cable schedules, and instrument hook-up drawings.
  • Ensure the safety of personnel, facilities, and equipment, and implement safety protocols.
  • Troubleshoot servo drives and electrical/mechanical issues in process areas.
  • Attend to breakdowns involving PLC drives, HMIs, and SCADA systems.
  • Manage documentation related to PLC, SCADA, and instrumentation for audits and compliance.
  • Implement and monitor GMP, HK, FSM, and pest control services on the shop floor.

  • Bachelor's degree in Instrumentation/Electronics Engineering from a reputed institute.
  • 3-8 years of experience in a similar role, with knowledge of PLC & SCADA Automation Systems.
  • Expertise in Logix programming, analytical skills, and advanced MS Excel and PowerPoint.
  • Functional expertise in logic development, HMI, PLC & SCADA automation, and network protocols.
  • Excellent interpersonal and communication skills, with the ability to lead and motivate.
  • Strong problem-solving skills and a creative mindset for instrumentation challenges.
  • Experience in managing a team and implementing preventive maintenance schedules.
  • Ability to monitor and achieve energy efficiency targets, with a focus on DG efficiency.
  • Commitment to safety and a track record of maintaining a safe work environment.
  • Desirable certifications: PLC & SCADA Programming.

RJ Corp is a leading Indian conglomerate with a diversified presence across Food and Beverages, Quick-Service Restaurants, Retail, Healthcare, and Education . With operations across India and international markets including Nepal, Sri Lanka, Zambia, Morocco, and Nigeria , we are the powerhouse behind some of the most recognized global and homegrown brands.
Group Companies:
  • Varun Beverages Ltd (VBL) : VBL is a flagship business of RJ Corp and the world’s largest PepsiCo franchise bottler (outside US), managing a wide portfolio including Pepsi, Mountain Dew, Sting, 7UP, Tropicana, Aquafina, Slice , and Gatorade .
  • Devyani International Ltd (DIL) : India’s largest franchisee of Yum! Brands , operating KFC , Pizza Hut , Costa Coffee , and homegrown brands like Vaango and Food Street .
  • Devyani Food Industries Ltd (DFIL) : A key player in food processing and dairy, known for the Cream bell ice cream brand and other high-quality offerings.
  • RJ Corp Retail : Retail partner for premium global brands like Nike and TWG Tea , bringing world-class lifestyle and performance products to consumers.
  • Cryoviva & Lineage Healthcare : Offering stem cell banking and premium maternity care through modern facilities and expert services.
  • DPS & MMI Schools : Advancing quality education through schools in partnership with Delhi Public School Society and Modern Montessori International .

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